Soft Plastic Granulation Line
Customers can select from a range of versatile configurations—two-stage, three-stage, or even four-stage machines—customized to meet precise production requirements. The innovative design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling contaminated waste while efficiently crafting scraps. Equipped with a high-torque gearbox for a quieter, smoother operation, alongside a specially engineered screw design, it adeptly addresses particle black spots and color discrepancies. Tailored to material characteristics, this system includes forceful feeding and a hydraulic mesh changer, enhancing capacity while conserving energy. Advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, resulting in consistently stable extrusion and solid particles of unmatched quality.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials, then employs a high-speed rotary cutter to produce uniform, small particles. As the cutter spins, it dynamically rotates, stirs, and rubs the plastics, ensuring precision in particle size and shape, thereby enhancing the plastic's reprocessing capabilities.
This Machine Line significantly reduces plastic degradation and yields superior particles, proving itself as an indispensable ally for clients committed to recycling PP, PE, and other robust hard material plastics. Its user-friendly operation stands out as a remarkably practical granulation recycling method, enjoying widespread acclaim within the PP, PE recycling community.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner planet! Plastic recycling significantly cuts down environmental pollution caused by plastic waste, safeguarding our precious land and water resources for future generations.
Resource Conservation: Recycling and reusing plastic products pave the way towards reduced dependency on virgin plastics, effectively saving non-renewable resources like oil for a more sustainable earth.
2. Policy Support
Government Promotion: As guardians of our environment, governments globally are championing the cause of environmental protection by rolling out a variety of policies and regulations. These initiatives are designed to bolster and nurture the burgeoning plastic recycling industry.
Economic Incentives: To further fuel the growth of this vital industry, some countries are offering enticing tax incentives and subsidies to plastic recycling companies, fostering a thriving eco-friendly business environment.
3. Market Demand
Enterprise Demand: As environmental consciousness gains momentum, enterprises are increasingly opting for recycled plastics. This pivotal shift helps them reduce their environmental impact while aligning with global sustainability goals.
Consumer Preference: With a mounting demand for eco-friendly products, consumers are eager to invest in items that incorporate recycled materials, even at a premium, reflecting their commitment to a sustainable future.
4. Technological Progress
Recycling Technology: The relentless progress in plastic recycling technology is making waves, ensuring the process is more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: Breakthroughs in materials and processes are unlocking new doors for recycled plastics, broadening their application across diverse fields, including building materials and textiles, and beyond.
5. Global Trends
International Cooperation: The spirit of collaboration is alive as environmental organizations and enterprises worldwide unite, driving the evolution and expansion of the plastic recycling industry on a global scale.
Standardization: Crafting international standards is a cornerstone for elevating the quality of recycled plastics, ensuring their seamless circulation and widespread adoption in the global marketplace.
The plastic recycling industry stands at the cusp of a promising horizon, brimming with advantages. It not only mitigates environmental pollution and conserves precious resources but also thrives on robust policy backing and burgeoning market demand. As technology continues its march forward and global cooperation intensifies, the industry is set to embrace a luminous future.
Q: What is the price of the plastic granulation line?
A: The investment required for a plastic granulation line is influenced by various factors such as the desired cleanliness level of the final material and the production capacity you aim for. We are here to guide you in choosing the most efficient granulation line combination that aligns seamlessly with your budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward design, the single screw granulator offers an economical solution. It's ideal for processing standard plastics like single-material PP or PE. However, its adaptability to mixed or recycled materials is limited, and it has constrained processing capabilities.
Twin Screw: Renowned for its robust mixing prowess, the twin screw granulator excels in handling recycled and mixed materials, as well as modified plastics that involve additive incorporation, such as flame retardants and colorants. It promises higher yield and stability.
Triple Screw: This granulator is the go-to choice for high-output, high-precision scenarios, such as high-end engineering plastic granulation. While it delivers exceptional results, it comes with a higher cost and requires complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is highly recommended. However, if you are dealing with single materials and have budget constraints, a single screw granulator proves to be an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a production range of 50-200 kg/hour, this is a perfect fit for startups or small-scale production, ensuring flexibility and adaptability to your specific production needs.
Medium Sized Granulator: Specifically engineered for capacities of 200-500 kg/h, this versatile machine is a staple in both recycling and modified plastic plants, ensuring efficient and effective processing capabilities.
Large Granulator: Boasting an impressive capacity of over 500 kg/hour, this powerhouse requires integration with a robust high-power motor and advanced automation system, making it ideal for large-scale operations.
Adjustment Method: Achieve optimal capacity control by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture, allowing for precision and flexibility in production.
Q: Can the machine manage high humidity levels, impurities, or a mix of plastics? What pre-processing steps, like crushing or cleaning, are necessary?
A: Some systems incorporate a pre-drying mechanism, such as a hopper dryer, yet materials with high moisture content, like unwashed recycled bottles, demand additional pre-treatment procedures, including centrifugal dehydration.
Q: Is the equipment compatible with various melted plastic types? Are adjustments required when transitioning between different raw materials?
A: The melt index significantly impacts material flowability; for instance, LDPE with a melt index of 10 is processed more readily than HDPE with a melt index of 2.
Q: What techniques ensure the uniformity, density, and desired shape of the particles?
A: Particle uniformity is greatly influenced by the screw design, with a larger aspect ratio promoting uniform plasticization, alongside precise temperature regulation for consistent results.
The particle shape is expertly defined by the cutting method chosen:
Underwater Strip Cutting: Yields regular-shaped particles, perfect for applications with stringent precision requirements.
Hot Cutting Grain: Offers high efficiency, though it may result in some burrs.
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