Soft Plastic Granulation Line
Customers can choose between two-stage, three-stage, and four-stage machines tailored to their specific production needs. With a meticulously engineered design, this granulator ensures outstanding compatibility and superior granulation performance. It excels in recycling dirty waste and producing high-quality scraps. Featuring a high-torque gear box, it operates with minimal noise and exceptional smoothness. The uniquely crafted screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. To optimize capacity and conserve energy, it is equipped with a forced feeding system and a hydraulic mesh changer, expertly tailored to the material's characteristics. Moreover, the vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and creating superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped particles that significantly enhance the reprocessing performance of the plastic.
This innovative Machine Line is instrumental in reducing plastic degradation and producing superior particles, making it an indispensable tool for clients recycling PP, PE, and other hard material plastics. Additionally, the machine is designed for user-friendly operation, providing a highly practical granulation recycling solution that has garnered immense popularity in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we significantly slash environmental pollution stemming from plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: The recycling and reuse of plastics diminish the necessity for virgin plastics, conserving crucial non-renewable resources like oil.
2. Policy Support
Government Promotion: With a heightened focus on environmental conservation, governments globally are rolling out a plethora of policies and regulations to foster and bolster the thriving plastic recycling industry.
Economic Incentives: Various governments offer enticing tax incentives and subsidies to recycling companies, catalyzing the industry's growth.
3. Market Demand
Enterprise Demand: As the commitment to environmental stewardship intensifies, enterprises are increasingly opting for recycled plastics to minimize their ecological impact.
Consumer Preference: There's a growing consumer desire for eco-friendly products, with many ready to pay a premium for goods made from recycled materials.
4. Technological Progress
Recycling Technology: Continuous innovation in recycling technology is enhancing the process, making it more efficient, cost-effective, and of superior quality.
Innovative Applications: The advent of novel materials and processes is broadening the application spectrum of recycled plastics, extending to sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are collaborating to drive the plastic recycling industry's evolution.
Standardization: Establishing international standards elevates the quality of recycled plastics, fostering their global market circulation and usage.
The plastic recycling industry stands on the cusp of a promising future, offering immense advantages and scope. It not only mitigates pollution and conserves resources but is also buoyed by policy support and escalating market demand. As technology advances and global cooperation intensifies, the industry is set to achieve even greater heights.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the cleanliness of the end material and the desired production capacity. We tailor optimal granulation line solutions to fit the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which suits my needs best?
A:Single Screw: Characterized by a straightforward design and low cost, it's apt for processing standard plastics (like PP, PE new materials). However, it's less suited for mixed or contaminated recycled materials, with limited processing capabilities.
Twin Screw: With robust mixing capabilities, this type is ideal for recycled, mixed materials or modified plastics needing additives. It offers enhanced yield and stability.
Triple Screw: Primarily used where high output and precision are paramount, such as in advanced engineering plastic granulation. However, it requires a higher investment and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single materials and tighter budgets, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Capable of processing 50-200 kg/hour, this versatile machine is ideal for startups or small-scale production units looking to kickstart their recycling journey with precision and efficiency.
Medium-Sized Granulator: With a robust capacity of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic plants, delivering consistent performance and reliability.
Large Granulator: With the capacity to process over 500 kg/hour, this powerful equipment requires integration with a high-power motor and advanced automation systems for optimal performance.
Adjustment Method: Easily achieve capacity adjustment through meticulous control of the screw speed, feeding speed, or mold aperture, ensuring flexibility and precision in operations.
Q: Can the granulator manage high humidity, impurities, or mixed plastics? Is preprocessing like crushing or cleaning of materials necessary?
A: Our equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, high-humidity raw materials, like unwashed recycled bottles, need additional pre-treatment options like centrifugal dehydration for optimal results.
Q: Does the granulator accommodate various types of melted plastics, and is there a need for equipment adjustments when switching raw materials?
A: Materials with a higher melt index demonstrate superior flowability. For instance, LDPE with an MI of 10 is processed with more ease compared to HDPE with an MI of 2, enhancing operational efficiency.
Q: How can we ensure the uniformity, density, and shape of the granules produced?
A: The uniformity of granules is contingent upon the screw design, where a larger aspect ratio yields more uniform plasticization, coupled with precision in temperature control accuracy.
The Shape of Granules is Defined by the Cutting Method:
Underwater Strip Cutting: Produces regular particles that meet high-precision requirements, ideal for exacting standards.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs, depending on operational settings.
Join Forces with Us for a Sustainable and Innovative Future in Plastic Recycling
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