Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines, perfectly tailored to meet diverse production demands. Our specially designed system ensures exceptional compatibility and superior granulation outcomes. This innovative granulator is ideal for recycling contaminated waste and transforming scraps into valuable materials. Featuring a high-torque, low-noise gear box, it delivers smooth, seamless operations. The state-of-the-art screw design enhances coordination, effectively tackling issues like particle black spots and color variations. With the material's characteristics in mind, it is equipped with forced feeding and a hydraulic mesh changer, maximizing capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently remove moisture, gases, and impurities, ensuring consistent extrusion processes and the production of high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, consistently uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of uniform size and shape. This meticulous processing enhances the plastic's reprocessing capabilities, promising superior performance.
This Machine Line is instrumental in mitigating plastic degradation and yielding superior quality particles, making it an indispensable tool for clients recycling PP, PE, and other hard plastic materials. Furthermore, its user-friendly operation makes it an extremely practical solution for granulation recycling, earning widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Harness the power of plastic recycling to drastically diminish environmental pollution from plastic waste, safeguarding both our land and precious water resources.
Resource conservation: By embracing recycling and repurposing plastic products, we can significantly curb the demand for virgin plastics, preserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are prioritizing environmental protection, introducing a wealth of policies and regulations designed to champion and bolster the plastic recycling industry.
Economic incentives: In various nations, governments offer enticing tax breaks and subsidies to plastic recycling enterprises, fueling further industry advancements.
3. Market demand
Enterprise demand: As eco-consciousness rises, a growing number of businesses are opting for recycled plastics to shrink their environmental footprint.
Consumer preference: The clamor for eco-friendly products is on the rise, with consumers ready to pay a premium for goods crafted from recycled materials.
4. Technological progress
Recycling technology: With continuous advancements, plastic recycling technology is becoming more efficient, economical, and capable of producing superior quality outputs.
Innovative applications: The emergence of novel materials and processes is broadening the use of recycled plastics in diverse sectors, from construction materials to textiles.
5. Global Trends
International Cooperation: Environmental entities and firms across the globe are forging stronger alliances to collectively advance the plastic recycling industry.
Standardization: The establishment of global standards elevates the quality of recycled plastics, enhancing their global market circulation and utilization.
The plastic recycling landscape is rich with potential and benefits. It not only curtails pollution and conserves vital resources but flourishes with backing from policy initiatives and market demand. With relentless technological innovation and heightened global collaboration, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness desired for the final material and the requisite production capacity. We are equipped to recommend the most cost-effective granulation line tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Characterized by its simple design and affordability, it is ideal for processing standard plastics (like single material PP, PE new materials), though it struggles with mixed materials or recycled inputs with impurities, offering limited processing capacity.
Twin screw: Known for robust mixing capabilities, it excels in processing recycled, mixed, or modified plastics (involving additives such as flame retardants, colorants), delivering superior yield and stability.
Triple screw: Predominantly utilized where high output and precision are paramount (e.g., high-end engineering plastic granulation), albeit with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials and a limited budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Delivers a production range of 50-200 kg/hour, making it ideal for startups or small-scale operations.
Medium-Sized Granulator: Experience the robust capabilities of our 200-500 kg/h granulators, perfect for recycling plants and modified plastic plants seeking efficiency and reliability.
Large Granulator: Engineered for excellence, our granulators above 500 kg/hour deliver unmatched performance, paired seamlessly with high-power motors and sophisticated automation systems for superior results.
Adjustment Method: Unleash the power of precision with our capacity adjustment options. Easily fine-tune performance by adjusting screw speed, feeding speed, or mold aperture to meet dynamic production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? What kind of pre-processing is needed, like crushing and cleaning?
A: Our equipment can integrate seamlessly with pre-drying systems, such as efficient hopper dryers. For high-humidity materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration ensures optimal performance.
Q: Does the machine accommodate various melted plastics? Are adjustments required when switching between different raw materials?
A: Materials with a higher melt index offer superior flowability, making them easier to process. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, facilitating a smoother operation.
Q: How is uniformity, density, and particle shape controlled to maintain high standards?
A: Our precision-engineered screw design, featuring a larger aspect ratio, enhances uniform plasticization, while accurate temperature control maintains consistent particle quality.
The particle shape is influenced by the cutting method chosen:
Underwater Strip Cutting: Achieve regular particles, ideal for applications with stringent precision requirements.
Hot Cutting Grain: Optimize efficiency with this method, understanding it may produce particles with minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Transform your operations with our cutting-edge solutions, driving forward a greener, more responsible approach to plastic recycling.
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