Soft Plastic Granulation Line
Customers are empowered to select from two-stage, three-stage, or four-stage machines tailored to their unique production demands. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling dirty waste and producing scraps with finesse. Gear Box: Designed with high torque, it operates with minimal noise and incredible smoothness. Our specially crafted screw design enhances coordination, effectively addressing particle black spots and color variation issues. Equipped with forced feeding and a hydraulic mesh changer, it optimizes capacity and conserves energy. Additionally, vacuum and traditional exhaust systems adeptly remove moisture, gases, and impurities, ensuring stable extrusion and the formation of superior solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts diverse plastic raw materials, then employs a high-speed rotating cutter to meticulously slice the molten plastic into small, consistent particles. Throughout the cutting process, the plastic is swiftly rotated, stirred, and rubbed, resulting in uniform size and shape of the particles, significantly enhancing the plastic's reprocessing capabilities.
The Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation presents a highly practical granulation recycling mode, earning widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we can significantly decrease the environmental hazards caused by plastic waste, thereby preserving our precious land and water resources from further harm.
Resource Conservation: The recycling and reutilization of plastics not only curtail the demand for new, virgin plastics but also help conserve non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are becoming champions of environmental protection, introducing a plethora of policies and regulations designed to bolster and sustain the growth of the plastic recycling industry.
Economic Incentives: In various regions, governments are offering financial incentives such as tax breaks and subsidies to encourage plastic recycling enterprises, thus accelerating industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics to minimize their ecological impact and enhance sustainability.
Consumer Preference: Eco-friendly products are in demand like never before, with consumers eager to invest more in products crafted from recycled materials, supporting a greener planet.
4. Technological Progress
Recycling Technology: Breakthroughs in plastic recycling technology are making processes more efficient, cost-effective, and elevating the quality of recycled products.
Innovative Applications: The advent of new materials and processes is expanding the use of recycled plastics across diverse industries, from building materials to textiles, unlocking new possibilities.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are forging partnerships to collectively advance the plastic recycling industry, driving global change.
Standardization: Formulating international standards boosts the quality and usability of recycled plastics, promoting their widespread adoption and circulation in the global marketplace.
The plastic recycling industry offers a horizon of vast opportunities and compelling benefits, from mitigating environmental damage and conserving resources to reaping the rewards of policy support and market demand. With relentless technological progress and strengthened global cooperation, the industry is poised for a radiant and promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the output material and the specified production capacity. We are delighted to recommend the most efficient granulation line configuration tailored to the customer's budget preferences.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is best suited for my requirements?
A:Single Screw: This option features a straightforward design and is cost-effective, ideal for standard plastics (like single-material PP and PE). However, it struggles with mixed or impure recycled materials and offers limited processing capabilities.
Twin Screw: Boasting strong mixing capabilities, this is perfect for recycled, mixed materials (like PP, PE blends) or modified plastics needing additives (e.g., flame retardants, colorants), offering higher yield and stability.
Triple Screw: Optimal for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It requires a higher budget and entails complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable. For single materials and a limited budget, a single-screw option remains a viable choice.
Q: What is the production capacity range—hourly or daily? Is it adjustable?
A: Introducing our Small Granulator: Capable of processing 50-200 kg/hour, this unit is ideal for startups or small-scale production. Experience efficient and reliable granulation tailored for your emerging business needs.
Discover our Medium Sized Granulator: With a capacity of 200-500 kg/h, it's a staple in recycling plants and modified plastic facilities. Elevate your production with this versatile and robust machine.
Explore the power of our Large Granulator: Engineered to handle over 500 kg/hour, it's designed to be paired with high-power motors and advanced automation systems for maximum efficiency and output.
Effortlessly fine-tune your production with our Adjustable Method: Modify capacity by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal performance and flexibility.
Q: Can the equipment manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required?
A: Our equipment can incorporate a pre-drying system, such as a hopper dryer. However, highly humid raw materials like unwashed recycled bottles may need additional pre-treatment, such as centrifugal dehydration, to achieve optimal results.
Q: Does this system accommodate various melted plastic types? Is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit stronger flowability. For instance, LDPE with MI=10 is easier to process compared to HDPE with MI=2, ensuring a smoother transition and operation.
Q: What methods are used to control the uniformity, density, and shape of the particles?
A: Particle uniformity is influenced by screw design—larger aspect ratios can lead to more consistent plasticization. Precision in temperature control further enhances uniformity.
The shape of particles is determined by our cutting techniques:
Underwater Strip Cutting: Produces regular-shaped particles, perfect for applications demanding high precision.
Hot Cutting Granulation: Offers high efficiency but may result in particles with minor burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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