Soft Plastic Granulation Line
Customers are empowered to choose between two-stage, three-stage, and four-stage machines tailored to their precise production needs. This extraordinary design ensures exceptional compatibility and superior granulation results. Our granulator excels in recycling contaminated waste and manufacturing scraps seamlessly. The gearbox boasts a high-torque design for minimal noise and smooth operations. With a specialized screw design, we enhance coordination, effectively tackling particle black spots and color discrepancies. Depending on material characteristics, we offer forced feeding and a hydraulic mesh changer, delivering optimum capacity and energy savings. Our state-of-the-art vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This groundbreaking Machine Line revolutionizes the granulation process by heating and melting diverse plastic raw materials, followed by utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During cutting, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in size and shape. This process significantly enhances the plastic's reprocessing performance, paving the way for a superior regeneration experience.
Our advanced Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It stands as an indispensable ally for clients in recycling PP, PE, and other hard plastic materials. Beyond its stellar performance, the machine is designed for ease of use, presenting a practical and efficient granulation recycling mode. Its popularity in the PP, PE recycling arena underlines its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the green revolution! Plastic recycling offers a formidable solution to drastically cut down on environmental pollution by minimizing the harmful impact of plastic waste on our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can significantly curb the demand for virgin plastics, thus preserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide, governments are leading the charge toward environmental sustainability by crafting policies and regulations that incentivize and bolster the plastic recycling industry's growth.
Economic Incentives: In a bid to fuel industry growth, some nations offer attractive tax savings and subsidies, making plastic recycling an economically sound venture.
3. Market Demand
Enterprise Demand: As environmental consciousness reaches new heights, a growing number of enterprises are turning to recycled plastics to trim their ecological impact.
Consumer Preference: The modern consumer is increasingly inclined to favor eco-friendly products, demonstrating a willingness to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: Pioneering developments in materials and processes are broadening the horizons for recycled plastics, allowing their use in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Global environmental coalitions and enterprises are intensifying their collaborative efforts to propel the plastic recycling industry to unprecedented heights.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, thus facilitating their seamless integration and usage in the global marketplace.
The plastic recycling industry stands on the brink of transformative growth, with its expansive potential and remarkable advantages. It's poised to not only alleviate environmental pollution and conserve resources but also benefit immensely from policy support and burgeoning market demand. Together with relentless technological innovation and global cooperative efforts, the industry's future is nothing short of luminous.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the desired cleanliness of the final material and the production capacity needed. We are delighted to recommend the most efficient granulation line combination tailored to your budget and specific requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design, this option is budget-friendly, ideal for processing ordinary plastics such as single-material PP or PE. However, it has limited adaptability to mixed or impure recycled materials and offers a restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, this granulator excels in processing recycled, mixed, or modified plastics that require additive incorporation (such as flame retardants and colorants), ensuring higher yield and enhanced stability.
Triple Screw: This advanced option is perfect for scenarios demanding high precision and output, like high-end engineering plastic granulation, though it comes with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. However, if dealing with single raw materials on a limited budget, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of processing between 50-200 kg per hour, this granulator is the perfect solution for startups or small-scale production environments seeking efficiency and innovation.
Medium-Sized Granulator: With a processing capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, delivering both reliability and performance.
Large Granulator: Exceeding a processing capacity of 500 kg per hour, this robust machine is designed to pair with high-power motors and advanced automation systems to maximize output and efficiency.
Adjustment Method: Tailor the granulation capacity effortlessly by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture to meet your exact production needs.
Q: Can the machine tackle challenges such as high humidity, impurities, or mixed plastics? Is preprocessing required, like crushing or cleaning of materials?
A: Our machinery can be equipped with an integrated pre-drying system, such as a hopper dryer, to enhance performance. However, high-humidity materials like unwashed recycled bottles may need additional preprocessing steps, like centrifugal dehydration, to ensure optimal results.
Q: Is the equipment versatile enough to handle various types of melted plastics? Are adjustments necessary when switching raw materials?
A: The melt index significantly influences material flowability; for example, LDPE with an MI of 10 is more easily processed than HDPE with an MI of 2, showcasing the equipment's adaptability to different materials.
Q: What measures are in place to control the uniformity, density, and shape of granulated particles?
A: Particle uniformity is highly dependent on the screw design, where a larger aspect ratio can lead to more consistent plasticization. Additionally, precise temperature control plays a crucial role in ensuring high-quality output.
The shape of the particles is influenced by the cutting method utilized:
Underwater Strip Cutting: Delivers regular, precise particles ideal for applications with high precision requirements.
Hot Cutting Grain: Offers high efficiency in granulation, though the process may result in burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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