Introducing the Soft Plastic Granulation Line, a state-of-the-art solution designed to revolutionize how you approach soft plastic recycling. This cutting-edge line is engineered for efficiency and precision, delivering outstanding results for all your granulation needs.
Customers can select from two-stage, three-stage, or four-stage machines tailored to specific production demands, ensuring flexibility and customization. Our innovative design promises exceptional compatibility and superior granulation capabilities. This granulator excels in recycling dirty waste and scrap production. The gearbox features a high torque design, ensuring low noise and smooth operation for an enhanced user experience. Our unique screw design enhances coordination, effectively addressing issues related to particle black spots and color discrepancies. The machine is outfitted with a forced feeding system and hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gas, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Introducing the Hard Plastic Granulation Line, a sophisticated system meticulously crafted to address the challenges of hard plastic recycling. This line is engineered to deliver unparalleled performance, ensuring high-quality particle production and regeneration.
Our Hard Plastic Granulation Machine Line meticulously heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to precisely transform melted plastic into small, uniform particles. This cutting-edge process involves rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped plastic particles, thus elevating their reprocessing performance.
The Hard Plastic Granulation Machine Line is engineered to minimize plastic degradation while enhancing particle quality, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling mode have garnered widespread acclaim in the PP and PE recycling industry, making it a preferred choice for professionals in the field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to combat environmental pollution, curtailing the damage inflicted on our precious land and water resources.
Resource Conservation: Through innovative recycling practices, we can cut down on the demand for virgin plastics and safeguard invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: As guardians of the environment, governments globally are crafting diverse policies and regulations to champion and nurture the plastic recycling sector.
Economic Incentives: In select nations, governments motivate plastic recycling endeavors with enticing tax incentives and subsidies, propelling the industry's evolution.
3. Market Demand
Enterprise Demand: A rising consciousness towards sustainability drives enterprises to opt for recycled plastics, aiming to lessen their ecological impact.
Consumer Preference: The green wave has surged, with consumers keen to invest in eco-friendly products and ready to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Breakthroughs in recycling technology continue to revolutionize the process, enhancing efficiency, reducing costs, and elevating quality.
Innovative Applications: The groundbreaking development of novel materials and processes expands the horizons for recycled plastics, encompassing applications in construction, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental entities and enterprises are uniting forces, collectively advancing the plastic recycling industry.
Standardization: The establishment of international standards is pivotal, elevating recycled plastic quality, and fostering its global trade and utilization.
The plastic recycling sector is poised for remarkable growth, offering vast prospects and robust advantages. It serves as a dual boon—curbing environmental harm and conserving resources—while enjoying the backing of policy initiatives and burgeoning market needs. As technology strides forward and global alliances fortify, the horizon for the plastic recycling domain glows even brighter.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the desired purity of the end material and production capacity requirements. Our experts can tailor the most efficient granulation line solutions that align with the customer's budgetary parameters.
Q: What differentiates single screw, twin-screw, and triple screw granulators, and which is best suited to my needs?
A:Single Screw: Features a straightforward design with a cost-effective edge, ideal for processing standard plastics like pure PP and PE. However, it's less adept at handling mixed or impurity-laden recycled materials, with a limited processing capacity.
Twin Screw: Boasts robust mixing capabilities, perfect for handling recycled, mixed, and additive-enhanced plastics like flame retardants and colorants, delivering superior yield and stability.
Triple Screw: Tailored for contexts demanding high output and precision, such as the granulation of premium engineering plastics, albeit at a heightened cost and complexity in maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. Conversely, for singular raw materials with budget constraints, a single screw granulator remains an excellent choice.
Q: What are the potential hourly or daily production outputs? Is there flexibility for adjustments?
A: Compact yet mighty, our Small Granulator efficiently handles a capacity of 50-200 kg/hour, making it the ideal choice for burgeoning startups or those engaged in small-scale production.
Our Medium-Sized Granulator, with its robust capacity of 200-500 kg/h, becomes an indispensable asset in modern recycling plants and modified plastic facilities, offering excellent performance and reliability.
Designed for industrial excellence, the Large Granulator surpasses 500 kg/hour, expertly paired with a high-power motor and advanced automation system to meet the most demanding production needs.
Sophisticated Control: Seamlessly adjust capacity by fine-tuning the screw speed, feeding speed, or mold aperture to meet varying production demands.
Q: Can the machine manage high humidity, impurities, or mixed plastics? Is there a need for pre-processing steps like crushing and cleaning?
A: Certain models come equipped with an integrated pre-drying system, such as a hopper dryer, but raw materials with high moisture—like unwashed recycled bottles—necessitate further pre-treatment, including centrifugal dehydration.
Q: Is the equipment compatible with varied types of melted plastics? Are adjustments necessary when switching raw materials?
A: Materials with a higher melt index, such as LDPE with MI=10, exhibit superior flowability, simplifying processing compared to those with lower indices, like HDPE with MI=2.
Q: What measures ensure the uniformity, density, and shape of the granulated particles?
A: The artistry of uniform particle production lies in the screw design—where a greater aspect ratio promotes superior plasticization uniformity—and precise temperature regulation.
The cutting technique dictates the particle shape:
Underwater strip cutting produces regular, precision-grade particles, ideally suited for high-standard applications;
Hot cutting grain is a high-efficiency method, albeit with possibilities of minor burrs.
Join forces with us at Zhangjiagang Deling Machinery Co, Ltd to trailblaze a brighter, sustainable future in plastic recycling.
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