Soft Plastic Granulation Line
Customers have the freedom to select from our versatile two-stage, three-stage, and four-stage machines, each tailored to meet specific production requirements. Our special design ensures excellent compatibility and superior granulation performance. This granulator excels in recycling dirty waste and efficiently producing scraps. Featuring a high-torque gearbox design, it operates with minimal noise and exceptional smoothness. The innovative screw design enhances coordination, effectively minimizing particle black spots and color differences. Tailored to material characteristics, it includes forced feeding and a hydraulic mesh changer, boosting capacity while conserving power. Moreover, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles that significantly enhance the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation and producing superior-quality particles, making it an invaluable tool for clients engaged in recycling PP, PE, and other hard material plastics. Additionally, it boasts user-friendly operation, offering a highly practical granulation recycling mode that has garnered widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Bright Future and Unique Benefits of the Plastic Recycling Industry
1. Environmental Protection
Mitigating Pollution: Engage in plastic recycling to dramatically lessen the burden of environmental pollution caused by discarded plastics, thus safeguarding our precious land and water ecosystems.
Conserving Resources: By adopting recycling practices, the reliance on new plastic production diminishes, leading to a noteworthy conservation of non-renewable resources like oil.
2. Policy Support
Government Backing: Around the globe, authorities are increasingly prioritizing eco-friendly initiatives, rolling out a plethora of policies and regulations designed to bolster the burgeoning plastic recycling sector.
Economic Incentives: In some regions, governments offer enticing tax breaks and financial support to recycling enterprises, further accelerating industry growth.
3. Market Demand
Corporate Responsibility: With escalating environmental consciousness, numerous companies are opting for recycled plastics to minimize their carbon footprint and enhance sustainability.
Consumer Trends: There's a growing appetite for eco-conscious products, with many consumers ready to invest more in items made from recycled materials.
4. Technological Progress
Innovative Recycling Tech: Ongoing advancements in recycling technology are making the process more efficient, cost-effective, and yielding higher quality outputs.
Creative Applications: The advent of novel materials and techniques paves the way for recycled plastics to be utilized across diverse sectors such as construction and textiles.
5. Global Trends
Collaborative Efforts: Environmental groups and corporations worldwide are enhancing cooperative efforts to jointly foster the growth of the global plastic recycling landscape.
Global Standards: The establishment of international norms is integral to boosting the quality of recycled plastics, facilitating their global circulation and adoption.
The plastic recycling sector is set for expansive growth, brimming with potential and remarkable benefits. It not only mitigates pollution and conserves vital resources but is also propelled by robust policy and market forces. As technological innovation continues and global partnerships deepen, the industry is poised for an exceptionally promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the end product and the production capacity required. We aim to recommend the most cost-effective granulation line tailored to the customer's budgetary constraints and specific needs.
Q: How do single screw, twin-screw, and triple screw granulators differ? Which is the best fit for my requirements?
A:Single Screw: Characterized by simplicity and affordability, ideal for basic plastics (like pure PP, PE) but less effective for mixed or impure recycled materials, with limited output.
Twin Screw: Offers superior mixing capabilities, apt for recycled or blended plastics (e.g., PP, PE mixtures) or those needing additives. It provides enhanced output and consistency.
Triple Screw: Typically used for high-volume, precision scenarios (like advanced engineering plastics), though it entails higher costs and intricate maintenance.
Suggestion: For recycled or modified blends, a twin-screw granulator is advisable. Conversely, if dealing with single plastics and budget-conscious, a single screw model suffices.
Q: What are the production capabilities per hour or day, and is there flexibility?
A: Small Granulator: Designed for niche markets or burgeoning enterprises, this compact powerhouse offers a processing capability of 50-200 kg per hour, making it the perfect companion for startups or small-scale production endeavors.
Medium-Sized Granulator: A staple in recycling plants and modified plastic operations, this versatile machine handles an impressive 200-500 kg per hour, offering a robust solution for mid-range production needs.
Large Granulator: For those with grand ambitions, this industrial titan processes over 500 kg per hour. It is engineered to integrate seamlessly with high-power motors and cutting-edge automation systems, ensuring unparalleled efficiency.
Adjustment Method: Tailor the granulation process to your exact specifications with our intuitive adjustment features. Easily modify capacity by tweaking the screw speed, feeding speed, or mold aperture to suit your production requirements.
Q: Can this advanced granulation machine effectively manage high humidity, impurities, or mixed plastics? Is pre-treatment, such as crushing and cleaning, necessary for optimal performance?
A: Our equipment can be seamlessly paired with a pre-drying system, like a hopper dryer, enhancing its versatility. However, additional pre-treatment (e.g., centrifugal dehydration) is recommended for high-humidity materials, such as unwashed recycled bottles, to ensure efficiency.
Q: Is our granulation machine adaptable to various types of melted plastics? What adjustments are required when transitioning between different raw materials?
A: Plastics with a higher melt index exhibit greater flowability, simplifying the processing task. For instance, LDPE with a melt index of 10 processes more easily than HDPE with a melt index of 2.
Q: How do we ensure consistency, density, and precision in particle formation through our granulation process?
A: Achieving particle uniformity hinges on expert screw design—longer aspect ratios lead to more consistent plasticization—and precise temperature control, ensuring superior results.
The choice of cutting method defines particle shape:
Underwater Strip Cutting: Produces regular, precise particles, ideal for high-precision applications that demand meticulous standards.
Hot Cutting Granulation: Offers high efficiency but may result in particles with burrs, suitable for varied industrial uses.
Join Forces with Us: Together, let's pave the way for a sustainable future in plastic recycling, driving innovation and eco-friendly solutions.
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