Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines to perfectly align with their production needs. With a special design that enhances compatibility and optimizes granulation, this granulator excels in recycling contaminated waste and crafting valuable scraps. Equipped with a high torque gearbox that ensures low noise and smooth operation, the machine promises an exceptional performance. The innovative screw design ensures seamless coordination, effectively addressing issues like particle black spots and color inconsistencies. Tailored to the characteristics of the material, it comes with forced feeding and a hydraulic mesh changer to boost capacity and energy efficiency. Moreover, the inclusion of both vacuum and conventional exhaust systems efficiently eliminates moisture, exhaust gases, and impurities, guaranteeing a steadier extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials before employing a high-speed rotating cutter to transform the molten plastic into small, consistent particles. Through this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring a uniform size and shape, which greatly enhances the plastic's reprocessing capabilities. This efficient method not only standardizes particle size but also elevates the overall quality for subsequent applications.
This state-of-the-art Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It serves as an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. Renowned for its user-friendly operation, it stands as a highly practical granulation recycling solution that has garnered immense popularity within the PP and PE recycling sectors. Effortlessly bridging functionality with innovation, it is the ultimate choice for those seeking efficiency and excellence in plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the transformative power of plastic recycling, which plays a pivotal role in significantly reducing the environmental pollution caused by plastic waste. By doing so, we can effectively safeguard our precious land and water resources from harm.
Resource conservation: Through the innovative recycling and reusability of plastic products, we can substantially cut down the demand for virgin plastics. This, in turn, aids in conserving invaluable non-renewable resources like oil, contributing to a more sustainable future.
2. Policy support
Government promotion: With an increasing global focus on environmental stewardship, governments worldwide are proactively introducing a myriad of supportive policies and regulations, all aimed at fostering the growth and development of the plastic recycling industry.
Economic incentives: In a bid to further spur industry growth, some nations are offering enticing tax incentives and subsidies to plastic recycling enterprises, empowering them to flourish and expand.
3. Market demand
Enterprise demand: As awareness around environmental preservation rises, an increasing number of enterprises are opting for recycled plastics, in a conscious effort to minimize their environmental impact.
Consumer preference: The consumer market is witnessing a surge in demand for eco-friendly products, with many willing to invest in products crafted from recycled materials, reflecting a growing preference for sustainability.
4. Technological progress
Recycling technology: The arena of plastic recycling technology is witnessing remarkable advancements, leading to more efficient, cost-effective, and higher quality recycling processes.
Innovative applications: The birth of new materials and processes is propelling the use of recycled plastics into diverse domains, spanning from building materials to textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging strong alliances, pooling resources to collectively drive the advancement of the plastic recycling industry.
Standardization: The establishment of international standards serves as a catalyst, enhancing the quality of recycled plastics while promoting their circulation and usage in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable benefits. It not only curtails environmental pollution and conserves resources but also thrives under the dual thrust of policy support and market demand. As technology continues to evolve and global cooperation strengthens, the industry is poised to embark on a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the client's desired cleanliness level of the final material and production capacity needs. We are adept at recommending the most efficient granulation line combination tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Designed with a simple structure and cost-effectiveness in mind, single screw granulators are ideal for handling standard plastics like single material PP and PE. However, they exhibit limited adaptability to mixed or impure recycled materials, with a constrained processing capacity.
Twin screw: Twin-screw granulators are celebrated for their robust mixing prowess, making them perfect for processing recycled or mixed materials (e.g., PP, PE blends) or modified plastics requiring additives like flame retardants and colorants. They promise higher yield and stability.
Triple screw: Triple screw granulators shine in high-output, high-precision scenarios, such as high-end engineering plastic granulation. While they offer unparalleled performance, they come with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is single and budget constraints are present, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Designed for startups or small-scale operations, they offer a production range of 50-200 kg/hour, with adaptability to meet specific production needs.
Medium-Sized Granulator: Engineered to process between 200-500 kg/h, these robust machines are a staple in recycling facilities or modified plastic plants, delivering reliable performance and efficiency.
Large Granulator: Capable of processing over 500 kg/hour, this powerhouse machine requires a high-power motor and an advanced automation system to handle significant loads with remarkable precision.
Adjustment Method: Achieve seamless capacity adjustments by fine-tuning the screw speed, feeding speed, or altering the mold aperture to meet diverse operational demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing like crushing and cleaning for optimal operation?
A: Our systems can be integrated with pre-drying solutions, such as a hopper dryer, to tackle high humidity. However, highly moist materials like unwashed recycled bottles necessitate additional pre-treatment, such as centrifugal dehydration, to ensure effective processing.
Q: Does it support various types of melted plastics? Must equipment adjustments be made when switching between different raw materials?
A: Materials with a higher melt index are more fluid; for instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, offering greater adaptability to different plastic types.
Q: How is the uniformity, density, and shape of particles controlled during production?
A: Particle uniformity hinges on the screw design, where a larger aspect ratio enhances plasticization uniformity, complemented by precise temperature control for optimal results.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though some burrs may occur, suitable for various industrial needs.
Join Forces with Us for a Sustainable Future in Plastic Recycling, where your commitment meets our innovative solutions to transform plastic waste into valuable resources.
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