Delve into the Soft Plastic Granulation Line
Discover unparalleled flexibility with our cutting-edge granulation systems. Tailored to your needs, select from two-stage, three-stage, or four-stage machines, ensuring perfect alignment with your production demands. Our exclusive designs enhance compatibility and refine granulation processes. This granulator excels in recycling even the dirtiest waste, transforming scraps into valuable resources. The high-torque gearbox ensures whisper-quiet, seamless operation. Our innovative screw design mitigates black spots and color discrepancies, enhancing product quality. Equipped with forced feeding and a hydraulic mesh changer, it boosts production efficiency and conserves energy. Advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Explore the Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly melts a variety of plastic raw materials, employing a high-speed rotating cutter to expertly craft small, uniform plastic particles. This meticulous process involves rapid rotation, stirring, and rubbing, resulting in perfectly uniform particle size and shape, thus significantly enhancing the plastic's reprocessing potential.
Designed to minimize plastic degradation and produce superior quality particles, this Machine Line emerges as an indispensable ally in recycling PP, PE, and other hard materials. Its user-friendly operation offers a practical, efficient granulation recycling solution, gaining immense popularity in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from harm.
Resource Conservation: Recycling and reusing plastics dramatically decreases the need for virgin plastics, preserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are increasingly prioritizing environmental preservation, rolling out a suite of policies and regulations designed to bolster the flourishing plastic recycling industry.
Economic Incentives: In various countries, governments are catalyzing industry growth by offering tax breaks and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental awareness grows, more corporations are opting for recycled plastics to mitigate their ecological impact.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers eager to invest in items made from recycled materials, even at a premium.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology are making the process more efficient, affordable, and yielding superior-quality results.
Innovative Applications: Breakthroughs in materials and processes are expanding the use of recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: Worldwide environmental organizations and enterprises are joining forces to accelerate the growth of the plastic recycling industry.
Standardization: The creation of international standards enhances the quality of recycled plastics, facilitating their global market integration and utilization.
The plastic recycling industry boasts expansive prospects and formidable advantages. It not only combats environmental pollution and conserves resources but also benefits from policy and market-driven momentum. With relentless technological advancements and intensified global collaboration, the industry is poised for a bright future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the desired production capacity. We offer tailored granulation line solutions that align with our customers' budgetary constraints.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a simple design and low cost, it's ideal for basic plastics like single-material PP or PE, though it struggles with mixed or impurity-laden materials, limiting its processing capacity.
Twin Screw: Boasting strong mixing capabilities, it's perfect for recycled or mixed materials and modified plastics needing additives, offering higher output and stability.
Triple Screw: Suited for scenarios demanding high precision and output, like high-end engineering plastic granulation, although costly and maintenance-intensive.
Suggestion: Opt for a twin-screw granulator for recycled or mixed modified materials; for a single material on a tight budget, a single screw granulator is advisable.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Perfect for startups or small-scale production, our small granulator offers an efficient processing capacity of 50-200 kg/hour, ensuring you get the best start in recycling endeavors.
Medium-Sized Granulator: Typically utilized in recycling and modified plastic plants, this granulator processes 200-500 kg/h, making it an ideal choice for those looking to scale up their recycling operations seamlessly.
Large Granulator: Designed for maximum output, this powerhouse processes over 500 kg/hour, requiring a high-power motor and advanced automation system for optimal performance, ensuring efficient and large-scale plastic film recycling.
Adjustment Method: Achieve desired capacity effortlessly by fine-tuning parameters such as screw speed, feeding speed, or mold aperture, ensuring precision and customization in your recycling process.
Q: Can this innovative granulator manage materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for certain materials?
A: For some models, integration with a pre-drying system, like a hopper dryer, is possible. However, materials with high moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Does the granulator accommodate various types of melted plastics? Are equipment adjustments required when changing raw material types?
A: Materials with a higher melt index exhibit better flowability, facilitating easier processing. For example, LDPE with an MI=10 is more manageable compared to HDPE with an MI=2, enabling smooth transitions between different plastics.
Q: What measures are in place to ensure the uniformity, density, and shape of the particles produced by the granulator?
A: Uniform particle production is influenced by the screw design and the precision of temperature control. A larger aspect ratio in the screw contributes to more uniform plasticization, ensuring high-quality output.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method produces regular particles, ideal for applications with high precision requirements, delivering consistent results.
Hot Cutting Grain: Offers high efficiency, though particles may have burrs, balancing speed and quality for varied recycling needs.
Join Us in Pioneering a Sustainable Future Through Advanced Plastic Recycling Solutions
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