Soft Plastic Granulation Line
Customers can select from a dynamic range of two-stage, three-stage, or four-stage machines tailored precisely to meet their unique production needs. The distinctive design ensures exceptional compatibility and superior granulation. This granulator excels in recycling contaminated waste and efficiently producing scraps. Highlights include: Gear box featuring a high-torque, low-noise design for seamless operation. An innovative screw design optimizes coordination, significantly reducing particle black spots and color discrepancies. Depending on material characteristics, the machine is equipped with a powerful forced feeding mechanism and a hydraulic mesh changer to boost capacity and enhance energy efficiency. Furthermore, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring more stable extrusion and the creation of superior solid particles.
Hard Plastic Granulation Line
This innovative Machine Line is engineered to heat and melt a variety of plastic raw materials efficiently. Utilizing a high-speed rotating cutter, it slices the molten plastic into small, uniformly sized particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity of particle size and shape, thereby significantly boosting the plastic's reprocessing performance.
This cutting-edge Machine Line is instrumental in reducing plastic degradation, ensuring the production of superior quality particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Furthermore, the machine's user-friendly operation makes it an exceptionally practical granulation recycling solution, gaining widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Transform the narrative around plastic waste into a story of hope, as recycling significantly curtails the environmental pollutants emanating from plastic waste, safeguarding our cherished land and precious water resources.
Resource Conservation: Embrace the power of recycling by reducing the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil, and steering our planet towards a sustainable future.
2. Policy Support
Government Promotion: Witness a global shift as governments worldwide are embracing the mantle of environmental stewardship, rolling out a plethora of policies and regulations that champion the growth and advancement of the plastic recycling industry.
Economic Incentives: Experience the allure of economic benefits as numerous countries offer tax breaks and subsidies to recycling enterprises, fostering a rich environment for industry growth and innovation.
3. Market Demand
Enterprise Demand: As the world awakens to environmental challenges, enterprises are making conscious choices to integrate recycled plastics, substantially lightening their ecological footprint.
Consumer Preference: A new dawn rises with consumers craving eco-friendly products, sparking a willingness to invest more in items crafted from recycled materials, thus promoting a market ripe with opportunity.
4. Technological Progress
Recycling Technology: Marvel at the strides in recycling technology, which are driving efficiencies, reducing costs, and enhancing the quality of recycling processes, paving the way for a future of superior recycling capabilities.
Innovative Applications: Revel in the creativity spawn by new materials and processes, which are catapulting recycled plastics into diverse arenas, including building materials and textiles, expanding their utility and allure.
5. Global Trends
International Cooperation: A symphony of collaboration emerges as global environmental organizations and enterprises join forces, collectively guiding the plastic recycling industry towards a promising horizon.
Standardization: The pursuit of excellence in recycling is underscored by the development of international standards, enhancing the caliber of recycled plastics and encouraging their widespread adoption across global markets.
The Plastic Recycling Industry: A beacon of hope with vast potential and clear advantages, poised to drastically reduce pollution, conserve resources, and benefit from robust policy support and a burgeoning market demand. Coupled with relentless technological advancements and strengthening global alliances, this industry is on the cusp of a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is as nuanced as our customers' needs; it hinges on the cleanliness level of the material and the desired production capacity. We excel at crafting the optimal granulation line solution tailored to meet your budget while maximizing efficiency and output.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the best fit for my requirements?
A:Single Screw: Economical simplicity meets functionality in the single screw granulator, ideal for processing straightforward plastic types like PP and PE. Though limited in processing mixed or impurity-ridden materials, it remains a cost-effective choice for basic needs.
Twin Screw: A powerhouse of mixing prowess, the twin-screw granulator is adept at handling recycled, blended, and modified plastics that require additives like flame retardants or colorants. Its superior yield and consistent performance make it a versatile choice.
Triple Screw: Reserved for high-stakes scenarios necessitating top-tier output and precision, the triple screw granulator is synonymous with excellence in high-end engineering plastic granulation. While it commands a premium and demands intricate maintenance, its performance is unparalleled.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended for its adaptability and reliability. However, if budget constraints are a priority, and the materials are single-type, the single screw option remains a prudent and effective choice.
Q: What is the production range per hour or day? Can it be customized?
A: Small Granulator: Offering a production capacity ranging from 50 to 200 kg/hour, this compact machine is ideally tailored for startups or small-scale production facilities. It ensures reliable performance, making it an indispensable asset for burgeoning businesses venturing into the plastics industry.
Medium-Sized Granulator: With an impressive throughput of 200 to 500 kg/h, this granulator is a staple in recycling plants and modified plastic production facilities. Its robust design and efficient processing capabilities make it an essential component for operations seeking to enhance productivity and efficiency.
Large Granulator: Engineered for high-capacity production exceeding 500 kg/hour, this granulator is equipped with the necessary infrastructure to handle large-scale operations. It pairs seamlessly with high-power motors and sophisticated automation systems, meeting the demanding needs of industrial-scale plastic processing.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This flexibility allows for precise control over output, ensuring optimal performance and adaptability to varying production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing such as crushing and cleaning?
A: Some equipment can be equipped with an integrated pre-drying system, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, may require additional pre-treatment steps, including centrifugal dehydration, to ensure optimal processing.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index of 10 processes more effortlessly compared to HDPE with a melt index of 2, underscoring the importance of material properties in determining processing ease.
Q: How can one control the uniformity, density, and shape of the produced particles?
A: Uniformity of particles is significantly influenced by screw design, where a larger aspect ratio contributes to more consistent plasticization. Additionally, precise temperature control plays a pivotal role in maintaining uniformity during the production process.
The particle shape is largely dictated by the cutting method employed:
Underwater Strip Cutting: This method yields regular-shaped particles, catering to high-precision requirements, ensuring consistency and quality in end products.
Hot Cutting Grain: Known for its high efficiency, this method, while effective, may produce particles with burrs, depending on the application and precision needed.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with us to champion sustainability in the plastic recycling domain. Leverage our cutting-edge technology and expertise to create a greener, more sustainable future.
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