Soft Plastic Granulation Line
Our sophisticated granulation lines offer a choice between two-stage, three-stage, and four-stage machines, tailored to meet your unique production demands. The innovative design ensures superior compatibility and optimal granulation performance. This granulator excels at recycling contaminated waste and processing scrap materials. Featuring a high-torque gearbox, it provides low noise and smooth operation. The specialized screw design enhances coordination, significantly reducing issues with particle black spots and color discrepancies. To maximize efficiency, it comes with forced feeding and a hydraulic mesh changer, enhancing capacity while reducing energy consumption. Further equipped with both vacuum and conventional exhaust systems, it effectively eliminates moisture, exhaust gases, and impurities, ensuring a stable extrusion process and premium quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly heats and melts an array of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully slices the molten plastic into precise, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring consistent particle size and shape, thus enhancing the plastic's reprocessing capabilities.
This advanced Machine Line is your ideal partner in minimizing plastic degradation and producing superior quality particles. It's an invaluable asset for clients engaged in recycling hard materials like PP and PE plastics. With its user-friendly operation, this practical granulation recycling mode has garnered widespread popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The plastic recycling revolution is a beacon of hope for our planet, effectively diminishing the environmental scourge of plastic waste. This process plays a pivotal role in safeguarding land and aquatic ecosystems from damage, heralding a new era of sustainability.
Resource Conservation: By championing the recycling and repurposing of plastic products, we significantly cut down the demand for virgin plastics. This not only curtails over-reliance on non-renewable resources like oil but also fosters a culture of resource preservation.
2. Policy Support
Government Promotion: Globally, governments are at the forefront of environmental advocacy, rolling out a slew of policies and regulations designed to fuel and fortify the burgeoning plastic recycling sector.
Economic Incentives: In a bid to catalyze industry growth, several nations offer enticing tax breaks and subsidies to plastic recycling enterprises, manifesting a commitment to environmental betterment.
3. Market Demand
Enterprise Demand: An awakened sense of environmental responsibility is prompting a surge in enterprise demand for recycled plastics, as businesses strive to lessen their environmental imprints.
Consumer Preference: There's a growing consumer shift towards eco-consciousness, with many willing to pay a premium for products crafted from recycled materials, fueling a green economy.
4. Technological Progress
Recycling Technology: The relentless march of innovation in plastic recycling technology is revolutionizing the industry, making the recycling process more streamlined, cost-efficient, and high-quality, setting new standards in waste management.
Innovative Applications: Breakthroughs in materials and processes are unlocking new frontiers for recycled plastics, enabling their use in diverse fields like construction and textiles, marking an era of versatile applications.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and businesses are joining forces, fostering collaborations that propel the plastic recycling industry toward new heights of development.
Standardization: The establishment of global standards is enhancing the quality of recycled plastics, facilitating their seamless integration and utilization across international markets, paving the way for a global recycling renaissance.
The plastic recycling industry is on the brink of unprecedented growth, offering vast prospects and unparalleled advantages. It is a key player in reducing pollution and conserving resources, bolstered by a dual thrust of policy initiatives and market demand. As technology continues to evolve and international partnerships strengthen, the future of the plastic recycling industry looks exceedingly bright.
Q: What is the price of plastic granulation line?
A: The cost varies based on the desired cleanliness level of the final product and the necessary production capacity. We are poised to recommend the most optimal granulation line tailored to the customer's budget and production goals.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design, it is the economical choice for processing standard plastics like PP and PE. However, it's less suited for mixed or impurity-laden recycled materials due to limited adaptability and processing capacity.
Twin Screw: Offers robust mixing capabilities, making it ideal for recycled or mixed materials and modified plastics that necessitate additives. It promises superior yield and stability, meeting complex processing demands.
Triple Screw: Tailored for scenarios demanding high precision and output, such as premium engineering plastic granulation. It involves higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If the material is singular and budget constraints exist, a single screw granulator offers an effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Our compact solution offers a processing capacity ranging from 50 to 200 kg/hour, ideal for burgeoning startups or small-scale production environments aiming to make a significant impact.
Medium Sized Granulator: With a robust throughput of 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, providing efficiency and reliability for medium-scale operations.
Large Granulator: Designed for heavy-duty tasks, this powerhouse operates above 500 kg/hour and demands a high-power motor along with an advanced automation system to meet industrial-scale requirements.
Adjustment Method: Easily fine-tune our granulators to match your needs by controlling screw speed, feeding speed, or adjusting the mold aperture, ensuring optimal performance and flexibility.
Q: How does the machine manage high humidity, impurities, or mixed plastics? Are there pre-processing steps like crushing and cleaning required?
A: Our versatile equipment can be paired with a pre-drying system, such as a hopper dryer. However, to handle high humidity materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Is the machine compatible with various types of melted plastics? Must the equipment be adjusted for different raw material inputs?
A: Materials with higher melt indices, such as LDPE with MI=10, exhibit enhanced flowability, making them easier to process compared to lower MI materials like HDPE with MI=2.
Q: How is the uniformity, density, and shape of the resulting plastic particles controlled?
A: Particle uniformity is influenced by strategic screw design—an increased aspect ratio promotes uniform plasticization—and precise temperature control.
Additionally, the particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Achieves regular particles ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, albeit with the possibility of burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to revolutionize recycling and embrace eco-friendly practices with our cutting-edge Advanced Plastic Recycling Machine, engineered for optimal pellet quality and yield.
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