Soft Plastic Granulation Line: Experience unparalleled efficiency with our state-of-the-art granulation solutions designed specifically for soft plastics. Harnessing innovative technology, this line ensures optimal processing of your materials, promising superior results every time.
Our cutting-edge machinery offers unmatched versatility with options for two-stage, three-stage, and four-stage configurations tailored to meet diverse production needs. Engineered with precision, the proprietary design ensures exceptional compatibility and enhances granulation performance. Ideal for recycling contaminated waste and generating superior quality scraps, the granulator boasts a high-torque gearbox that promises reduced noise, seamless operation, and longevity. The uniquely crafted screw design addresses particle black spots and color discrepancies, delivering a flawless end product. Equipped with a forced feeding mechanism and a hydraulic mesh changer, this machine optimizes capacity and significantly reduces power consumption. Furthermore, innovative vacuum and conventional exhaust systems effectively eliminate moisture, exhaust fumes, and impurities, ensuring consistent extrusion stability and premium solid particle production.
Hard Plastic Granulation Line: Unlock the potential of hard plastics with our premier granulation line, expertly crafted to manage even the toughest materials with ease. Our advanced system promises precision, reliability, and superior output, redefining plastic recycling capabilities.
Our machine line revolutionizes plastic processing by expertly heating and melting a wide array of plastic raw materials. Once melted, a high-speed rotating cutter meticulously slices the plastic into small, consistently sized particles. This cutting-edge process involves rapid rotation, stirring, and friction, ensuring uniform particle size and shape which significantly enhances the reprocessing performance, making your plastic products more consistent and reliable.
Experience revolutionary recycling efficiency with our machine line, designed to minimize plastic degradation and produce superior quality particles. The perfect ally for clients focusing on recycling PP, PE, and other hard materials, this machine is lauded for its simplicity and practicality. As a leading choice in the PP and PE recycling industry, it offers an intuitive operation and represents an exceedingly practical granulation recycling model, setting a benchmark for excellence and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embark on a green journey with plastic recycling, significantly cutting down the environmental pollution caused by plastic waste. It plays a crucial role in minimizing the harm to our precious land and water resources.
Resource Conservation: Through innovative recycling and the sustainable reuse of plastic products, we can substantially lower the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: In a stride towards a sustainable future, governments worldwide are increasingly prioritizing environmental protection, implementing a plethora of policies and regulations to bolster and nurture the growth of the plastic recycling industry.
Economic Incentives: Across various nations, governments are incentivizing the plastic recycling sector by offering alluring tax breaks and subsidies, setting the stage for the industry's robust growth.
3. Market Demand
Enterprise Demand: With the escalating consciousness towards environmental preservation, a growing number of enterprises are integrating recycled plastics into their operations, significantly reducing their ecological footprint.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers showing a willingness to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness the evolution of recycling technology, which is consistently enhancing, rendering the recycling process more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: The advent of groundbreaking materials and processes is unlocking novel applications for recycled plastics across diverse domains such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises around the globe are forging partnerships, collaboratively spearheading the advancement of the plastic recycling industry.
Standardization: The establishment and evolution of international standards are pivotal in elevating the quality of recycled plastics, thereby enhancing their global market circulation and utilization.
The plastic recycling industry is poised at the cusp of expansive prospects and notable advantages, not only curbing environmental pollution and conserving valuable resources but also benefiting from dual propulsion through policy support and market demand. As technology perpetually progresses and global cooperation strengthens, the industry is set to embrace a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the customer's desired cleanliness level of the final material and the requisite production capacity. We provide tailored recommendations for the most efficient granulation line setup based on the customer's budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward design and cost-effective nature, the single screw is ideal for processing standard plastics like single material PP or PE new materials. However, it faces challenges with mixed or recycled materials containing impurities and offers limited processing capabilities.
Twin Screw: Boasting robust mixing capabilities, the twin-screw is adept at handling recycled, mixed materials (such as PP, PE blends) or modified plastics requiring additive incorporation (flame retardants, colorants), delivering enhanced yield and stability.
Triple Screw: The triple screw is the go-to for scenarios demanding high output and precision such as high-end engineering plastic granulation. While it offers superior performance, it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opting for a twin-screw granulator is advisable. Conversely, if the raw material is singular and budget constraints are a factor, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of yielding 50-200 kg/hour, it is perfect for startups or small-scale production ventures.
Medium-Sized Granulator: With an impressive capacity ranging from 200 to 500 kg/h, these granulators are the backbone of recycling plants and modified plastic facilities, diligently converting waste into reusable resources.
Large Granulator: Designed for heavy-duty tasks, these robust machines process over 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems to maximize output and efficiency.
Adjustment Method: Achieve precise capacity control by fine-tuning the screw speed, modulating the feeding speed, or adjusting the mold aperture to meet your specific material processing needs.
Q: Can this machine tackle high humidity, impurities, or mixed plastics? Is material pre-processing, like crushing and cleaning, necessary?
A: For certain equipment, a pre-drying system, such as a hopper dryer, can be integrated. However, raw materials with high humidity, like unwashed recycled bottles, will require additional pre-treatment processes like centrifugal dehydration for optimal performance.
Q: Is this machine compatible with various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: The melt index plays a crucial role in material flowability. Materials with a higher melt index, such as LDPE with MI=10, are more easily processed compared to those with lower indices like HDPE with MI=2.
Q: What methods are used to control the uniformity, density, and shape of the particles produced?
A: Particle uniformity is largely influenced by the screw design, where a larger aspect ratio can lead to more uniform plasticization, coupled with precise temperature control to ensure consistency.
The shape of the particles is determined by the cutting method employed:
Underwater Strip Cutting: This method produces regular particles ideal for applications demanding high precision.
Hot Grain Cutting: Offers high efficiency, although there may be some burrs requiring further processing.
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