Soft Plastic Granulation Line
Customers can choose from our versatile two-stage, three-stage, and four-stage machines, tailored to meet varied production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. Perfectly designed for recycling contaminated waste and scrap production, our granulator is a leader in its class. Featuring a high-torque gearbox, it promises quiet operation and smooth performance. The unique screw design enhances coordination, reducing particle discoloration and black spots. Equipped with a forced feeding system and hydraulic mesh changer, it optimizes capacity while conserving power. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely cuts the melted plastic into consistently small and uniform particles. This process, involving rapid rotation, stirring, and friction, results in plastic particles of uniform size and shape, significantly enhancing the material's reprocessing capabilities and overall performance.
This state-of-the-art Machine Line is designed to minimize plastic degradation, resulting in superior particle quality. It's an invaluable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and incredibly efficient, this practical granulation recycling mode has gained immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Cutting-edge Pollution Reduction: Dive into the transformative power of plastic recycling in significantly mitigating environmental pollution. This crucial industry reduces the detrimental impacts of plastic waste, preserving our cherished land and water resources for future generations.
Resource Conservation Excellence: Embrace the brilliance of recycling! By reprocessing and reusing plastic products, we dramatically diminish the reliance on virgin plastics, subsequently conserving vital non-renewable resources like oil—a win for both the planet and industry.
2. Policy Support
Global Government Promotion: Across the globe, governments are taking giant strides towards environmental sustainability by rolling out robust policies and regulations. These initiatives are designed to encourage and bolster the dynamic growth of the plastic recycling sector.
Enticing Economic Incentives: In a bid to accelerate industry momentum, some nations are offering lucrative tax breaks and subsidies to enterprises engaged in plastic recycling, fueling further advancement and innovation.
3. Market Demand
Enterprise Demand Surge: In an era where environmental consciousness is paramount, businesses are increasingly opting for recycled plastics, showcasing their commitment to reducing ecological footprints and enhancing sustainable operations.
Consumer Preference for Green Products: There's a notable uptick in demand for eco-friendly products, with consumers more than willing to pay a premium for items crafted from recycled materials, underscoring a shift towards sustainable consumerism.
4. Technological Progress
Revolutionary Recycling Technology: The field of plastic recycling technology is constantly evolving, leading to processes that are more efficient, economical, and yield higher quality outcomes.
Innovative Applications Galore: Thanks to groundbreaking materials and processes, recycled plastics are finding versatile applications across various industries, from construction materials to textiles, expanding their impact and utility.
5. Global Trends
International Cooperation for a Greener Tomorrow: Environmental entities and businesses worldwide are forging partnerships, accelerating efforts to propel the global plastic recycling industry into a new era of collaboration and achievement.
Standardization for Global Growth: The formulation of international standards is pivotal in enhancing the quality and marketability of recycled plastics, fostering their integration and acceptance in the worldwide market.
The plastic recycling industry shines with immense potential and unparalleled advantages. Not only does it tackle environmental pollution and conserve precious resources, but it also thrives on the dual engines of policy backing and market demand. As tech innovations and global cooperation strengthen, the industry is poised for an even more promising tomorrow.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent on the cleanliness level of the final material and desired production capacity. We are dedicated to tailoring the most efficient granulation line solution that aligns with our customer's budget and specific requirements.
Q: What are the distinctions between single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Embrace simplicity with single screw granulators. Offering a straightforward structure at a lower cost, these are ideal for processing standard plastics like single material PP and PE. However, they might struggle with mixed or impurity-laden recycled materials, limiting their processing capabilities.
Twin Screw: Unleash the power of exceptional mixing with twin screw granulators. Perfectly suited for recycled or mixed materials (such as PP and PE) and modified plastics with additive requirements like flame retardants and colorants, offering superior yield and stability.
Triple Screw: When high output and precision are paramount, triple screw granulators rise to the challenge. Often utilized in high-end engineering plastic granulation, they come with higher costs and complex maintenance needs but deliver unmatched performance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single materials and on a tighter budget, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator: Designed for nimble operations, this compact device processes 50-200 kg/hour, perfectly tailored for startups and small-scale production endeavors.
Medium-sized granulator: A powerhouse in efficiency, handling 200-500 kg/h, ideally suited for bustling recycling and modified plastic facilities.
Large granulator: Dominating productivity with over 500 kg/hour, it seamlessly partners with high-power motors and advanced automation systems for unparalleled performance.
Adjustment method: Elevate your production precision with capacity adjustments through meticulous control of screw speed, feeding velocity, or mold aperture size.
Q: Can it handle complex challenges like high humidity, impurities, or mixed plastic types? Is preliminary processing like crushing and cleaning necessary for the materials?
A: Integration options include a pre-drying system such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment methods, such as centrifugal dehydration, are recommended to ensure optimal performance.
Q: Does it accommodate various melted plastic types? Is equipment adjustment required when transitioning between different raw materials?
A: The material's flowability is influenced by its melt index. For example, LDPE with a melt index of 10 exhibits easier processing compared to HDPE with a melt index of 2, ensuring versatility across plastic types.
Q: What strategies ensure the uniformity, density, and shape precision of the particles produced?
A: Particle uniformity is primarily governed by the screw design; a larger aspect ratio fosters more consistent plasticization. Additionally, precise temperature control is crucial for maintaining particle consistency.
The particle shape is meticulously defined by the cutting method employed:
Underwater strip cutting: Yields regular, precision-suited particles ideal for stringent quality demands.
Hot cutting grain: Maximizes efficiency; however, it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in pioneering a greener tomorrow with our state-of-the-art solutions for plastic waste management.
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