Soft Plastic Granulation Line
Customers can choose from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our specially engineered design ensures exceptional compatibility and optimal granulation, making the granulator ideally suited for recycling dirty waste and producing high-quality scraps. The gearbox boasts a high torque design, resulting in low noise and smooth operation. Our unique screw design enhances coordination, effectively minimizing issues like particle black spots and color discrepancies. Depending on material characteristics, the system is equipped with forced feeding and a hydraulic mesh changer to maximize capacity and energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, ensuring consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This Cutting-Edge Machine Line effectively heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped particles that significantly enhance the reprocessing performance of plastics.
The machine line is a remarkable solution for reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. This machine offers easy operation and represents a highly practical granulation recycling mode, enjoying immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through innovative and efficient plastic recycling, we significantly mitigate the environmental impact of plastic waste, safeguarding our precious land and water ecosystems.
Resource conservation: By embracing recycling and extending the life cycle of plastics, we decrease the reliance on virgin plastics, thus conserving vital non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are intensifying their focus on environmental care by implementing various policies and regulations to bolster the growth of the plastic recycling sector.
Economic incentives: In numerous countries, the government extends financial benefits such as tax incentives and subsidies to recycling enterprises, propelling the industry's evolution.
3. Market demand
Enterprise demand: As eco-consciousness flourishes, an increasing number of businesses are opting for recycled plastics, significantly diminishing their environmental impact.
Consumer preference: The surge in demand for sustainable products means consumers are increasingly willing to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Advances in recycling technologies have revolutionized the process, making it more efficient, economical, and delivering superior quality.
Innovative applications: Breakthroughs in materials and processes are expanding the horizons for recycled plastics, enabling their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Global environmental entities and businesses are amplifying their collaborative efforts to champion the plastic recycling industry's advancement.
Standardization: The evolution of global standards enhances the quality of recycled plastics, facilitating their widespread adoption and integration into the international market.
The plastic recycling industry is poised for a remarkable future, with its vast potential and pronounced advantages. It stands as a pillar of environmental conservation, supported by both policy initiatives and rising market demand. Together with technological innovation and global partnerships, the industry is on the brink of unparalleled growth.
Q: What is the price of plastic granulation line?
A: The price is contingent upon the desired cleanliness of the final material and the production capacity required by the customer. We are dedicated to recommending the most effective granulation line tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, ideal for standard plastics like single material PP and PE. However, it has limited adaptability when it comes to mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin screw: With robust mixing capabilities, it excels in handling recycled or mixed materials and modified plastics requiring additives. It guarantees higher productivity and stability.
Triple screw: Typically utilized for high-output, high-precision needs such as high-end engineering plastic granulation. It demands a higher investment and involves complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Ideal for nascent enterprises or small-scale endeavors, this granulator showcases impressive efficiency with a processing capacity of 50-200 kg/hour. Perfectly suited to meet the burgeoning demands of startups!
Medium-Sized Granulator: A stalwart presence in recycling and modified plastic plants, this versatile granulator boasts a robust capacity of 200-500 kg/h, capable of handling a wide array of recycling tasks seamlessly.
Large Granulator: Engineered for high-output demands, this powerhouse processes over 500 kg/hour. It comes equipped with a high-power motor and sophisticated automation systems for unmatched efficiency.
Adjustment Method: Fine-tune production capacity with ease! Adjust the screw speed, feeding speed, or mold aperture to precisely match your output needs.
Q: Can it adeptly manage high humidity, impurities, or mixed plastics? Is preprocessing, such as crushing or cleaning, required?
A: To ensure optimal performance, some setups integrate a pre-drying system like a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment measures such as centrifugal dehydration.
Q: Is the system adaptable to various melted plastic types? Will equipment adjustments be required when transitioning between different raw materials?
A: Material flowability is significantly influenced by the melt index. For instance, LDPE with an MI of 10 is more effortlessly processed compared to HDPE with an MI of 2.
Q: What methods are in place to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is largely determined by the screw design. A larger aspect ratio results in more consistent plasticization, alongside precise temperature control.
The ultimate particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers exceptional efficiency, though particles may exhibit burrs.
Join Us in Pioneering a Greener Tomorrow Through Innovative Plastic Recycling
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