Introducing the Soft Plastic Granulation Line, your ultimate solution for seamless granulation of soft plastics. This innovative line is meticulously crafted to transform your soft plastic materials into high-quality granules, ensuring efficiency and sustainability.
Tailor your production with our versatile range of granulation machines, offering two-stage, three-stage, and four-stage options to meet diverse requirements. Our ingenuity shines through in the unique design that assures exceptional compatibility and superior granulation quality. Perfectly engineered for recycling even the dirtiest waste and transforming scraps into valuable resources, our granulator promises unmatched performance. Experience the power of a high torque gearbox that operates seamlessly with minimal noise, complemented by a specially designed screw that enhances coordination and addresses issues like particle black spots and color discrepancies. For materials with distinct characteristics, our system includes forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Furthermore, our state-of-the-art vacuum and conventional exhaust systems excel in eliminating moisture, exhaust, and impurities, guaranteeing stable extrusion and premium solid particles every time.
Discover the transformative capabilities of our Hard Plastic Granulation Line. Engineered for excellence, this line is the ideal choice for efficiently processing hard plastics into uniform granules, paving the way for optimal recycling outcomes.
Our cutting-edge Machine Line revolutionizes the granulation process by heating and melting various plastic raw materials, then expertly utilizing a high-speed rotating cutter to produce small, uniform particles. This rapid rotation, stirring, and rubbing during the cutting phase ensures the plastic particles are impeccably uniform in size and shape, enhancing their reprocessing performance.
This Machine Line is the key to minimizing plastic degradation while delivering superior particle quality, making it an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Exceptionally user-friendly, this practical granulation recycling mode has gained immense popularity in the PP, PE recycling domain, thanks to its effectiveness and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Harness the transformative power of plastic recycling to significantly cut environmental pollution levels, safeguarding our precious land and water resources from harm.
Resource conservation: Through the effective recycling and reuse of plastic products, we can decrease the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are increasingly prioritizing environmental protection, rolling out a plethora of policies and regulations to spur and sustain the growth of the plastic recycling industry.
Economic incentives: In various nations, governments incentivize the plastic recycling sector with substantial tax benefits and subsidies to accelerate its expansion.
3. Market demand
Enterprise demand: As environmental awareness surges, a growing number of companies are opting for recycled plastics to lower their ecological impact.
Consumer preference: The appetite for eco-friendly products has soared, with consumers ready to pay more for items made from recycled materials.
4. Technological progress
Recycling technology: Breakthroughs in plastic recycling technology are rendering the process more efficient, cost-effective, and yielding higher-quality outputs.
Innovative applications: Pioneering new materials and processes are expanding the use of recycled plastics into diverse sectors, including construction materials and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are amplifying their collaborative efforts to champion the plastic recycling industry's evolution.
Standardization: Evolving international standards are elevating the quality of recycled plastics, bolstering their global market presence and usage.
The plastic recycling industry presents vast prospects and remarkable advantages; it not only mitigates environmental pollution and conserves resources but also enjoys robust support from policies and market demand. As technology propels forward and global collaboration intensifies, the industry is poised for an even brighter future.
Q: What is the price of plastic granulation line?
A: The price varies based on the desired cleanliness level of the finished material and the required production capacity. We expertly recommend the most efficient granulation line combination tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple structure and low cost, it is ideal for ordinary plastic processing (like single material PP, PE). However, it struggles with mixed or recycled materials containing impurities and offers limited processing capacity.
Twin screw: Exceptional mixing capabilities make it apt for processing recycled materials, mixed or modified plastics (e.g., PP, PE materials with additives like flame retardants). It offers superior yield and stability.
Triple screw: Perfect for high-output and precision-demanding scenarios (such as high-end engineering plastic granulation), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If working with single materials and budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact yet powerful Small Granulator, designed for efficiency with a capacity of 50-200 kg/hour, making it perfect for startups or small-scale production. This model ensures that even the smallest operations can achieve professional results.
Our Medium-Sized Granulator is the quintessential choice for recycling plants or modified plastic plants. With a capacity of 200-500 kg/h, it seamlessly integrates into your operations, offering reliability and optimal performance for medium-scale needs.
Meet the powerhouse of our granulator line: the Large Granulator. Designed for heavy-duty tasks, it handles over 500 kg/hour, requiring a high-power motor and an advanced automation system for superior efficiency and unmatched productivity.
Capacity adjustment with ease: Our granulators allow you to fine-tune production by modifying the screw speed, feeding speed, or mold aperture, ensuring flexibility and precision to match your specific needs.
Q: Can our granulators expertly handle materials with high humidity, impurities, or mixed plastic compositions? Is any pre-processing, like crushing or cleaning, necessary before use?
A: While certain equipment can be outfitted with a pre-drying system such as a hopper dryer, materials with high moisture content, like unwashed recycled bottles, will require additional pre-treatment steps like centrifugal dehydration to ensure optimal performance.
Q: Are our granulators versatile enough to support various melted plastic types? Is any equipment adjustment needed when changing raw material types?
A: Yes, the ease of processing depends on the melt index; for instance, LDPE with an MI=10 offers greater flowability compared to HDPE with an MI=2, simplifying the process.
Q: How do we ensure the consistent uniformity, density, and shape of granulated particles?
A: The consistency in particle uniformity is largely influenced by the screw design—such as a larger aspect ratio for enhanced plasticization—and precision in temperature control, guaranteeing superior particle quality.
The particle shape is expertly controlled by the cutting method employed:
Underwater strip cutting: This method ensures the production of regular-shaped particles, ideal for high-precision applications.
Hot cutting grain: Offers high efficiency though it might produce particles with some burrs, serving applications where speed supersedes precision.
Join Us on a Journey Towards a Sustainable Plastic Recycling Future: Partner with us to redefine efficiency and eco-friendliness in plastic recycling. Our cutting-edge solutions are tailored to meet the environmental challenges of today and tomorrow, ensuring a greener planet for all.
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