Soft Plastic Granulation Line
Customers can select from our expertly crafted two-stage, three-stage, or four-stage machines tailored to meet your specific production needs. The innovative design ensures excellent compatibility and superior granulation results. Our granulator excels in recycling contaminated waste and efficiently processing scraps. Featuring a high-torque gearbox design, it operates with minimal noise and maximum smoothness. The specially engineered screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to material characteristics, it includes a forced feeding system and a hydraulic mesh changer, boosting capacity and energy efficiency. Furthermore, advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the molten plastic into small, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, mixing, and friction, ensuring optimal particle size and shape uniformity. This meticulous processing significantly enhances the reprocessing capabilities of the plastic, delivering unmatched quality and performance.
The machine line is an invaluable tool in mitigating plastic degradation and producing superior particle quality. It is a trusted ally for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation, this practical granulation recycling mode has gained immense popularity within the PP and PE recycling sectors. It stands out as a highly effective solution for modern recycling challenges.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through efficient plastic recycling, we can significantly diminish the environmental impact of plastic waste, safeguarding our precious land and aquatic ecosystems from harm.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can cut down the need for virgin plastics, thus conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental well-being and are actively formulating policies to bolster the plastic recycling industry's growth and sustainability.
Economic Incentives: In various regions, governments are empowering plastic recycling companies with tax breaks and subsidies, propelling the industry's advancement and adoption.
3. Market Demand
Enterprise Demand: As eco-consciousness permeates the corporate world, more businesses are opting for recycled plastics to enhance their environmental responsibility.
Consumer Preference: A growing wave of consumers is showing a readiness to invest more in eco-friendly products that incorporate recycled materials, reflecting a shift in consumer values.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are making the process more efficient, cost-effective, and capable of achieving superior quality results.
Innovative Applications: Pioneering developments in materials and processes are expanding the utility of recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: A concerted effort by global environmental organizations and enterprises is fostering collaborations that drive forward the plastic recycling industry.
Standardization: The establishment of global standards is enhancing the quality and circulation of recycled plastics, ensuring their widespread adoption in international markets.
The plastic recycling industry boasts vast potential and numerous benefits, including reducing pollution, conserving resources, and enjoying robust policy and market support. As technology advances and global collaboration intensifies, the future of this industry shines brightly.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the production capacity requirements. We offer expert recommendations for the most efficient granulation line configuration, aligning with the client's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which is best suited for my requirements?
A:Single Screw: Featuring a simple structure and lower cost, this type is perfect for straightforward plastics like single material PP or PE, though its adaptability with mixed or impurity-laden materials is limited along with its processing capacity.
Twin Screw: With impressive mixing capabilities, ideal for handling recycled or mixed materials, and modified plastics needing additives. It boasts superior yield and stability.
Triple Screw: This high-precision option excels in scenarios demanding high output (such as sophisticated engineering plastic granulation) but is more expensive and has complex maintenance requirements.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. Conversely, a single screw granulator is a viable choice for single raw materials with budget constraints.
Q: What is the production range hourly or daily? Can this be adjusted?
A: Discover our small granulator, boasting a capacity of 50-200 kg/hour. Ideal for startups or small-scale production, it's your perfect introduction to efficient and effective recycling solutions.
Our medium-sized granulator, with its robust capacity of 200-500 kg/h, is a staple in recycling plants and modified plastic facilities. It ensures consistent performance for medium-scale operations.
Explore the power of our large granulator, designed for outputs above 500 kg/hour. With the integration of a high-power motor and an advanced automation system, it's built for heavy-duty applications.
Adjustment method: Seamlessly adjust capacity through the fine-tuning of screw speed, feeding speed, or mold aperture to meet your precise production needs.
Q: Can it effectively process high humidity, impurities, or mixed plastics? Is there a requirement for material pre-treatment, like crushing or cleaning?
A: Certain equipment can incorporate a pre-drying system, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, necessitate additional pre-treatment steps like centrifugal dehydration.
Q: Does the machine support various melted plastic types? Are equipment adjustments necessary when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2.
Q: What methods are available to control the uniformity, density, and shape of particles?
A: The uniformity of particles is influenced by screw design, such as using a larger aspect ratio for more consistent plasticization, and precise temperature control.
When it comes to particle shape, the cutting method plays a crucial role:
Underwater strip cutting: Achieves regular particles, ideal for high-precision requirements.
Hot cutting grain: Offers high efficiency, though particles may have burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Let's collaborate to create innovative, eco-friendly recycling solutions that lead to a greener tomorrow.
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