Soft Plastic Granulation Line
Our state-of-the-art granulators offer flexible configurations with two-stage, three-stage, and four-stage machinery, tailored perfectly to your production needs. Designed for exceptional compatibility and premium granulation quality, they excel in recycling dirty waste and scrap production. The high torque gearbox ensures low noise and seamless operation, while a unique screw design enhances coordination to minimize particle black spots and color inconsistencies. With features like forced feeding and hydraulic mesh changers, our machines deliver optimal capacity and energy efficiency. Employing cutting-edge vacuum and conventional exhaust systems, they adeptly eliminate moisture, exhaust gases, and impurities, ensuring more consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line is engineered to heat and melt diverse plastic raw materials, utilizing a high-speed rotating cutter to craft small, uniform particles. This process involves rapid rotation, stirring, and rubbing, which ensures uniformity in particle size and shape, thereby enhancing the plastic's reprocessing capabilities. A sophisticated approach that elevates performance to new heights.
Experience a groundbreaking solution that minimizes plastic degradation while producing superior quality particles. Tailored for the recycling of PP, PE, and other hard plastic materials, this machine line is not only user-friendly but also represents an invaluable asset in the granulation recycling process. Its practical design and ease of operation have earned it widespread acclaim in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through the transformative power of plastic recycling, we can significantly curtail environmental pollution caused by plastic waste, thus safeguarding our precious land and water resources from harm.
Resource conservation: By embracing the recycling and repurposing of plastic products, we can effectively lower the demand for new, virgin plastics and conserve non-renewable resources like oil, securing a sustainable future.
2. Policy support
Government promotion: Governments around the globe are rallying around environmental protection, introducing a wave of forward-thinking policies and regulations that actively encourage and support the flourishing plastic recycling sector.
Economic incentives: In a bid to propel the industry further, some countries are offering enticing tax incentives and subsidies to recycling companies, fostering a fertile ground for growth and innovation.
3. Market demand
Enterprise demand: As environmental awareness grows, an increasing number of enterprises are opting for recycled plastics to mitigate their ecological impact, reflecting a profound shift towards sustainability.
Consumer preference: With a rising tide of eco-consciousness, consumers are increasingly willing to invest more in products crafted from recycled materials, underscoring a burgeoning preference for green products.
4. Technological progress
Recycling technology: The relentless advancement of recycling technology is driving the process to new heights of efficiency, cost-effectiveness, and quality, revolutionizing the industry.
Innovative applications: The creation of groundbreaking materials and processes is expanding the horizons for recycled plastics, unlocking new potential in diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: Across the world, environmental organizations and businesses are forging stronger alliances to collectively champion the advancement of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, promoting their seamless circulation and adoption in the worldwide marketplace.
The plastic recycling industry is poised for tremendous growth, offering unparalleled advantages like pollution reduction and resource conservation. Bolstered by robust policy support and surging market demand, augmented by technological strides and global partnerships, this industry is on the cusp of an illustrious future.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the end material and the required production capacity. We are dedicated to recommending the most cost-effective granulation line configuration that aligns seamlessly with their budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Characterized by simplicity and affordability, it's ideal for processing straightforward plastics like single material PP, PE new materials. However, its capacity to handle mixed or contaminant-laden recycled materials is limited.
Twin screw: Renowned for robust mixing capabilities, it's perfect for processing recycled or mixed materials (such as PP, PE composites) and modified plastics needing additives (like flame retardants, colorants), delivering superior yield and consistency.
Triple screw: Often chosen for high-output, precision-demanding scenarios (e.g., high-end engineering plastic granulation), though it comes with higher costs and complex maintenance.
Suggestion: For recycled or blended modified materials, a twin-screw granulator is recommended. If dealing with single materials on a budget, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for startups or small-scale operations, this machine offers an impressive throughput of 50-200 kg/hour. It's your go-to choice for efficient and manageable production.
Medium Sized Granulator: Ideal for recycling facilities or modified plastic plants, this granulator handles 200-500 kg/h with ease, providing the power and reliability needed for seamless operation.
Large Granulator: Designed for high-capacity needs, this robust machine processes over 500 kg/hour, requiring integration with a high-power motor and advanced automation systems for optimal performance.
Adjustment Method: Effortlessly adjust capacity by modifying the screw speed, feeding rate, or mold aperture, allowing for precise control and customization to meet your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: Select equipment can be equipped with an integrated pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment, including centrifugal dehydration, is essential.
Q: Does it accommodate diverse melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For example, LDPE with MI=10 is more manageable compared to HDPE with MI=2.
Q: How is the uniformity, density, and particle shape controlled?
A: Particle uniformity is influenced by the screw design; for example, a larger aspect ratio yields more consistent plasticization. Additionally, precise temperature control is crucial for achieving desired results.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though particles may have burrs.
Collaborate with Us to Drive Sustainability in Plastic Recycling – Together, we can forge a greener future with innovative solutions.
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