Soft Plastic Granulation Line
Customers have the flexibility to select between two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our uniquely engineered design ensures exceptional compatibility and superior granulation quality. This granulator is exceptionally adept at recycling contaminated waste and processing production scraps with efficiency. Gear Box: Crafted with a high-torque design to deliver whisper-quiet, seamless operations. The innovative screw design enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. To optimize capacity and conserve energy, the machine is equipped with specialized features like forced feeding and a hydraulic mesh changer, adapted to suit material characteristics. Furthermore, both vacuum and conventional exhaust systems are integrated to proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line
Experience the cutting-edge technology of this machine line, meticulously designed to heat and melt a range of plastic raw materials. It employs a high-speed rotary cutter to transform the molten plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, which not only ensures uniformity in particle size and shape but also enhances the reprocessing capabilities of the plastic. This advanced process paves the way for superior recycling solutions.
Our machine line is engineered to reduce plastic degradation, yielding superior quality particles, making it an indispensable tool for clients involved in recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it an incredibly practical choice for granulation recycling. This machine line has rightfully earned its popularity in the PP and PE recycling sector, offering a straightforward and efficient recycling model.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engaging in plastic recycling significantly diminishes the adverse impact of plastic waste on our environment, safeguarding our precious land and water resources from harm.
Resource conservation: Recycling and reusing plastic drastically cut down the need for virgin plastics, hence conserving non-renewable resources like oil, amplifying sustainability efforts.
2. Policy support
Government promotion: Across the globe, governments are intensifying efforts in environmental conservation by implementing supportive policies and regulations to bolster the plastic recycling industry's growth.
Economic incentives: Many nations are offering enticing tax reliefs and subsidies to plastic recycling firms, thereby accelerating the expansion of this promising industry.
3. Market demand
Enterprise demand: As environmental consciousness peaks, an increasing number of enterprises are opting for recycled plastics to lessen their ecological impact and embrace sustainable practices.
Consumer preference: There's a rising trend towards eco-friendly products, with consumers ready to invest more in items crafted from recycled materials, reflecting a shift in consumer ethos.
4. Technological progress
Recycling technology: Innovatively advancing recycling technologies are revolutionizing the recycling process, making it more efficient, economical, and yielding superior quality outputs.
Innovative applications: The emergence of pioneering materials and methodologies is expanding the horizon for recycled plastics, finding new applications in sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Collaboration between global environmental bodies and enterprises is intensifying to collectively champion the cause of the plastic recycling sector.
Standardization: International standards development is pivotal in enhancing recycled plastics' quality, thereby boosting their global market circulation and usage.
The plastic recycling industry brims with expansive prospects and notable advantages. It not only mitigates environmental pollution and conserves resources but is also buoyed by robust policy support and escalating market demand. With ongoing technological innovations and strengthened global alliances, the industry is poised for a shining future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness required for the final material and desired production capacity. We can recommend the most efficient granulation line configuration tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a straightforward design and is cost-effective, ideal for standard plastics processing (e.g., single material PP, PE). However, it has limited adaptability for mixed or impurity-laden recycled materials and a constrained processing capability.
Twin screw: Offers robust mixing capabilities, perfect for handling recycled, mixed, or additive-enhanced plastics (e.g., PP, PE mixed materials), delivering higher output and consistent quality.
Triple screw: Suited for high-output, precision-demanding operations (e.g., high-end engineering plastic granulation), albeit with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with a tight budget, a single screw granulator remains an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, perfectly crafted to process between 50 to 200 kg per hour, making it an ideal choice for startups or small-scale production lines. This compact powerhouse ensures efficiency without compromising on quality.
Our Medium-Sized Granulator is engineered to meet demands of recycling plants and modified plastic facilities, offering a processing capacity of 200 to 500 kg per hour. It's the go-to solution for optimized productivity and reliability.
For large-scale operations, our Large Granulator delivers unparalleled performance, handling over 500 kg per hour. It's designed to integrate seamlessly with high-power motors and sophisticated automation systems for maximum output.
Adjustment Method: Effortlessly tailor the capacity of your operations by modifying the screw speed, feeding speed, or mold aperture. These adaptable features ensure precision and control in your processing needs.
Q: Can this machine adeptly handle high humidity, impurities, or mixtures of plastics? Is it necessary to undergo preliminary processing such as crushing and cleaning?
A: Our advanced equipment can incorporate a pre-drying system like a hopper dryer. However, for high humidity raw materials such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential to ensure the best results.
Q: Is this machine compatible with various melted plastics? Will equipment adjustments be necessary when transitioning between different raw material types?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with MI=10 processes more easily than HDPE with MI=2, enhancing efficiency and consistency in output.
Q: What strategies are employed to maintain the uniformity, density, and specific shape of processed particles?
A: Achieving uniform particles relies on the meticulous design of screws, where a larger aspect ratio leads to more consistent plasticization. Temperature control precision further enhances particle uniformity.
The method of cutting plays a significant role in defining particle shape:
Underwater Strip Cutting: This technique produces uniform, regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency in production but may result in particles with burrs. Perfect for fast-paced manufacturing environments.
Join Forces with Us to Propel a Sustainable Future in Plastic Recycling. Our innovative solutions and cutting-edge technology ensure a greener planet for generations to come.
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