Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines, tailored perfectly to meet various production demands. Our uniquely engineered design ensures excellent compatibility and superior granulation performance. This granulator excels in recycling soiled waste and efficiently producing scraps. The gearbox is crafted for high torque, delivering low noise and seamless operation. The innovative screw design enhances coordination, effectively minimizing issues like particle black spots and color discrepancies. Equipped with features like forced feeding and a hydraulic mesh changer, it boosts capacity and significantly conserves energy. Moreover, our vacuum and conventional exhaust systems excel at removing moisture, exhaust gases, and impurities, ensuring more stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently uniform particle size and shape. This enhances the plastic's reprocessing performance, making it a highly efficient solution.
This advanced machine line is instrumental in reducing plastic degradation, delivering superior quality particles. It stands as an invaluable ally for clients aiming to recycle PP, PE, and other tough plastic materials. Besides its sophistication, the machine is incredibly user-friendly, representing a highly practical granulation recycling method that has gained widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Amplify the impact of your environmental efforts by recycling plastic, which significantly curtails pollution, safeguarding both land and water resources from harmful plastic waste.
Resource Conservation: Embrace the power of recycling! By reusing plastic products, we can lessen the reliance on virgin plastics and conserve non-renewable resources, like precious oil reserves.
2. Policy Support
Government Promotion: Around the globe, governments are actively championing the cause of environmental protection, introducing a myriad of policies and regulations to nurture and bolster the plastic recycling sector.
Economic Incentives: In several nations, governments are offering enticing tax incentives and subsidies to plastic recycling enterprises to spur industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental awareness surges, a growing number of companies are turning to recycled plastics, determined to diminish their ecological footprint and embrace sustainability.
Consumer Preference: Today's consumers are increasingly eco-conscious, showing a willingness to invest in products that prioritize recycled materials, reflecting their commitment to a greener world.
4. Technological Progress
Recycling Technology: Cutting-edge advances in recycling technology are revolutionizing the process, enhancing efficiency, reducing costs, and elevating the quality of recycled plastics to new heights.
Innovative Applications: The ingenuity in new materials and processes is broadening the horizons for recycled plastics, finding innovative applications across diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and companies are forging stronger alliances, working together to propel the plastic recycling industry forward.
Standardization: The establishment of international standards is pivotal for enhancing the quality of recycled plastics, facilitating their seamless integration and utilization in the global marketplace.
The plastic recycling industry is poised for greatness, offering vast prospects and undeniable advantages. It stands to significantly diminish environmental pollution and conserve vital resources, all while enjoying robust policy and market backing. As technology continually evolves and global cooperation intensifies, the future of the plastic recycling industry shines ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and production capacity. We'll find you the ideal granulation line solution, tailored to your budget, ensuring cost-effectiveness and efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and low cost, it's perfect for processing standard plastics like single material PP and PE, but with limited adaptability to mixed or impure recycled materials and a lower processing capacity.
Twin Screw: These offer robust mixing capabilities, ideal for handling recycled materials, mixed composites, or modified plastics needing additives like flame retardants and colorants, all while delivering high yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though they come with higher costs and more complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single materials and budget constraints, opting for a single screw granulator remains a smart choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, designed for burgeoning startups or small-scale production! With a processing capacity ranging from 50 to 200 kg per hour, this compact powerhouse is perfect for businesses aiming to dip their toes into the world of plastic recycling with confidence and efficiency.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants, boasting a robust capacity of 200 to 500 kg per hour. This reliable workhorse effortlessly supports your mid-range production needs, ensuring your operations run smoothly and efficiently.
For those seeking high-capacity solutions, our Large Granulator delivers exceptional performance with a capacity exceeding 500 kg per hour. Equipped to integrate with a high-power motor and sophisticated automation systems, it's the ideal choice for large-scale operations aiming to maximize productivity and efficiency.
Adjustment Method: Seamlessly tailor your production output by fine-tuning the screw speed, feeding rate, or mold aperture. These customizable options empower you to adapt to changing demands with precision and ease.
Q: Can it adeptly manage high humidity, impurities, or a mix of plastics? Is pre-processing like crushing and cleaning necessary?
A: Our cutting-edge equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, if you’re working with high-humidity raw materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended to ensure optimal performance.
Q: Does the system accommodate various types of melted plastics? Is adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For example, LDPE with an MI of 10 processes more smoothly compared to HDPE with an MI of 2, offering versatility across diverse plastic types.
Q: How is the uniformity, density, and shape of particles controlled to meet quality standards?
A: Particle uniformity hinges on meticulous screw design and precise temperature control. A larger aspect ratio in screws results in more consistent plasticization, ensuring superior product quality.
Particle shape is dictated by the cutting method employed:
Underwater strip cutting produces regular-shaped particles, ideal for projects demanding high precision and accuracy.
Hot cutting grain offers high efficiency, though it may occasionally result in particles with burrs.
Join Us in Building a Sustainable Future in Plastic Recycling. Together, we can make a difference, one granule at a time.
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