Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines based on their specific production needs. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and producing high-quality scraps. The gearbox is crafted with a high-torque design that ensures low noise and smooth operation. The unique screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to the material's characteristics, it features a forced feeding and hydraulic mesh changer, optimizing capacity while conserving power. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gas, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
The cutting-edge Machine Line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic is swiftly rotated, stirred, and rubbed, resulting in particles with consistent size and shape, thus enhancing the reprocessing performance of the plastic to perfection.
This state-of-the-art machine line significantly reduces plastic degradation and ensures the production of superior particles. It serves as an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Besides, the machine's user-friendly operation makes it a highly practical recycling solution, enjoying widespread popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we can significantly diminish the environmental pollution inflicted by plastic waste, safeguarding precious land and water resources from harm.
Resource Conservation: Through the recycling and reuse of plastic products, the demand for virgin plastics is curtailed, conserving non-renewable resources such as oil and contributing to a sustainable future.
2. Policy Support
Government Promotion: Recognizing the importance of environmental stewardship, governments worldwide are enacting progressive policies and regulations to foster and bolster the growth of the plastic recycling sector.
Economic Incentives: Many governments offer compelling tax incentives and subsidies to plastic recycling companies, energizing the industry's expansion.
3. Market Demand
Enterprise Demand: As environmental awareness grows, a surge of enterprises opts for recycled plastics, aiming to minimize their ecological impact.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers eager to invest in products incorporating recycled materials.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology enhance efficiency, cost-effectiveness, and the quality of recycling processes, setting new industry standards.
Innovative Applications: Cutting-edge materials and processes expand the utility of recycled plastics into diverse sectors, including building materials and textiles, unlocking vast potential.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are forging stronger alliances to champion the evolution of the plastic recycling industry on a worldwide scale.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry stands at the forefront of ecological innovation, offering vast prospects and profound benefits. It not only tackles environmental concerns and conserves resources but also thrives under the dual impetus of supportive policies and burgeoning market demand. As technology advances and global cooperation strengthens, the industry is poised for a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing varies according to the desired cleanliness level of the final material and the required production capacity. We offer personalized recommendations to tailor the most efficient granulation line solution based on your budget, ensuring optimal satisfaction.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which aligns best with my requirements?
A:Single Screw: Characterized by simplicity and affordability, ideal for processing standard plastics (like PP, PE new materials), yet less adaptable to mixed or impurity-laden recycled materials with limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, suited for recycling and processing mixed materials (e.g., PP, PE blends) or modified plastics needing additives (such as flame retardants, colorants), offering higher yield and stability.
Triple Screw: Preferred for high-output, high-precision scenarios (like high-end engineering plastic granulation), though it demands higher investment and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, a single screw granulator suits single raw materials and budget-conscious buyers.
Q: What is the hourly or daily production range? Is there an adjustment option?
A: Small Granulator: Capable of producing 50-200 kg/hour, perfectly catering to startups or small-scale production needs with versatility.
Medium-Sized Granulator: Tailored for optimal performance, our granulator handles a capacity of 200-500 kg/h, making it an essential component for recycling plants or facilities focused on modified plastic production.
Large Granulator: Engineered for greatness, this granulator processes over 500 kg/hour. It's designed to work in tandem with a robust high-power motor and a sophisticated automation system, ensuring seamless operation.
Adjustment Method: To achieve the desired capacity, simply adjust the screw speed, feeding speed, or mold aperture. This flexibility ensures that every process is finely tuned for optimal results.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there pre-processing requirements such as crushing or cleaning needed for the materials?
A: Indeed, some equipment integrates a pre-drying system like a hopper dryer. However, when dealing with high-humidity materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are necessary.
Q: Does the system accommodate various types of melted plastics? Is equipment adjustment required when switching between raw materials?
A: A higher melt index signifies superior material flowability. For example, LDPE with an MI of 10 processes more smoothly compared to HDPE with an MI of 2, enhancing efficiency in operations.
Q: How do you ensure the uniformity, density, and shape of the granulated particles in production?
A: Achieving uniform particle quality relies heavily on the screw design, like a larger aspect ratio for consistent plasticization, combined with precise temperature control.
Delight in Perfect Particle Shaping with Superior Cutting Methods:
Underwater Strip Cutting: Ideal for high-precision demands, this technique produces regular, pristine particles.
Hot Cutting Grain: Offers high efficiency, though particles may present occasional burrs.
Join Forces for a Greener Tomorrow with Our Advanced Plastic Granulator for Comprehensive Waste Plastic Recycling Solutions.
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