Soft Plastic Granulation Line
Customers are empowered to select from an impressive array of two-stage, three-stage, and four-stage machines tailored precisely to meet diverse production demands. Our ingeniously crafted design ensures exceptional compatibility and superior granulation capabilities. This granulator excels in recycling contaminated waste and scrap production, offering an innovative high-torque gearbox known for its low noise and seamless operation. The granulator's unique screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Equipped with a forced feeding mechanism and hydraulic mesh changer, it optimizes capacity while conserving power. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring remarkably stable extrusion and pristine solid particles.
Hard Plastic Granulation Line
This Machine Line is expertly designed to heat and melt a variety of plastic raw materials, employing a high-speed rotating cutter to skillfully transform the melted plastic into consistently sized, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized particles that significantly enhance the reprocessing performance of the plastic. This ensures optimal reusability and efficiency.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, serving as an invaluable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practicality make it an ideal choice in the realm of PP and PE recycling, enjoying widespread acclaim for its effectiveness and efficiency in granulation recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: A Greener Future Awaits
1. Environmental Protection: Leading the Charge for a Cleaner Planet
Reducing Pollution: Embrace the transformation of plastic waste into a cleaner environment. Recycling minimizes the environmental havoc caused by plastics, safeguarding our precious land and water resources.
Resource Conservation: Recycling plastic products means fewer virgin plastics are needed, conserving non-renewable resources like oil. A step forward in sustainable living.
2. Policy Support: Driving Change Through Legislation
Government Promotion: Globally, governments are championing the cause of environmental protection, unveiling a slew of policies and regulations designed to energize and bolster the plastic recycling sector.
Economic Incentives: In some nations, government-backed tax breaks and subsidies are spurring the growth of plastic recycling enterprises, underscoring the industry's burgeoning importance.
3. Market Demand: Riding the Wave of Eco-Consciousness
Enterprise Demand: As eco-awareness surges, more businesses are pivoting towards recycled plastics, aiming to leave a lighter footprint on our planet.
Consumer Preference: There's a rising tide of demand for sustainable products, with consumers ready to invest in goods crafted from recycled materials.
4. Technological Progress: Revolutionizing Recycling Processes
Recycling Technology: Advances in recycling technology are redefining efficiency, cost-effectiveness, and quality in the recycling process, paving the way for superior outcomes.
Innovative Applications: Breakthroughs in materials and processes are broadening the horizons for recycled plastics, finding new life in industries like construction and textiles.
5. Global Trends: A Unified Approach to Sustainability
International Cooperation: As environmental groups and businesses worldwide join forces, the collective effort is propelling the plastic recycling sector forward.
Standardization: By crafting international standards, the quality of recycled plastics is being uplifted, facilitating their integration into the global marketplace.
The plastic recycling industry stands on the brink of a promising future, laden with unparalleled advantages. By curbing pollution and conserving resources, supported by robust policy frameworks and market demands, the industry is poised for success. As technology advances and global partnerships strengthen, the future shines even brighter for plastic recycling.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired material cleanliness and production output. We excel in tailoring the most cost-effective granulation line solutions, aligning with the customer's budgetary constraints.
Q: What distinguishes single screw, twin screw, and triple screw granulators? Which best suits my requirements?
A:Single Screw: Ideal for basic tasks with its simple design and affordability, it processes standard plastics like PP and PE effectively. However, its adaptability to impurities or mixed materials is limited.
Twin Screw: Renowned for robust mixing capabilities, it's perfect for recycled or mixed materials, accommodating additives like flame retardants and colorants, with impressive output and reliability.
Triple Screw: Designed for high-end engineering tasks demanding precision and volume. While offering superior granulation, it requires substantial investment and complex maintenance.
Suggestion: For recycled or modified materials, a twin-screw granulator is recommended. A single screw granulator is a budget-friendly option for single, new materials.
Q: What is the production capacity per hour or day? Is it adjustable?
A: Small granulator: This compact yet efficient powerhouse processes 50-200 kg of material per hour, making it an ideal choice for startups or businesses launching small-scale production ventures.
Medium-sized granulator: Processing 200-500 kg per hour, this versatile granulator is a staple in many recycling plants and modified plastic facilities, offering reliability and efficiency.
Large granulator: With a capacity exceeding 500 kg per hour, this robust machine requires pairing with a high-power motor and an advanced automation system to maximize productivity.
Adjustment method: Tailor the machine's capacity by skillfully adjusting the screw speed, feeding speed, or mold aperture to meet specific production demands.
Q: Can it efficiently manage high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for these materials?
A: Certain models can integrate a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, definitely require additional pre-treatment steps such as centrifugal dehydration for optimal results.
Q: Is the equipment versatile enough to support various types of melted plastics? Are equipment adjustments necessary when changing raw materials?
A: The higher the melt index, the easier the material flows. For example, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, showcasing the machine's adaptability.
Q: What strategies are in place to ensure control over the uniformity, density, and shape of particles produced?
A: Uniformity in particle production hinges on the screw design—specifically, a larger aspect ratio can deliver more consistent plasticization—and precise temperature control.
Particle shape is influenced by cutting methods:
Underwater strip cutting: Produces regular, uniformly shaped particles, perfect for high-precision applications.
Hot cutting grain: Offers high efficiency, though some particles may exhibit burrs due to the cutting process.
Join forces with us for a greener, sustainable future in the realm of plastic recycling, achieving excellence and innovation together.
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