Soft Plastic Granulation Line
Customers have the flexibility to select from our advanced two-stage, three-stage, or four-stage machines, each meticulously designed to align with diverse production needs. The innovative design ensures exceptional compatibility and superior granulation results. Perfectly engineered for recycling dirty waste and efficiently producing scraps, our granulator stands out in its class. Featuring a high-torque gearbox, it operates quietly and smoothly. With a unique screw design, it alleviates issues of particle black spots and color discrepancies, ensuring uniformity. For enhanced material processing, the system includes forced feeding and a hydraulic mesh changer to boost capacity and achieve energy savings. Additionally, our integrated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gas, and impurities, guaranteeing consistent extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is designed to heat and melt a variety of plastic raw materials, utilizing a cutting-edge high-speed rotating cutter to slice the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, contributing to the consistency in size and shape of the plastic particles. This enhances the plastic's reprocessing performance, setting a new benchmark for quality and efficiency.
The Machine Line plays a crucial role in minimizing plastic degradation, producing superior quality particles. It's an indispensable partner for clients looking to recycle PP, PE, and other hard material plastics. Moreover, the machine's user-friendly operation makes it an extremely practical choice for granulation recycling. It has gained immense popularity in the PP and PE recycling sector, consistently delivering remarkable results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harness the power of plastic recycling to effectively diminish environmental pollution. This process minimizes the detrimental impact on land and water resources caused by plastic waste.
Resource Conservation: By embracing plastic recycling and reuse, we can significantly lower the need for virgin plastics, thus preserving non-renewable resources such as oil.
2. Policy Support
Government Promotion: Across the globe, governments are turning their focus towards environmental conservation, implementing policies and regulations that foster and support the burgeoning plastic recycling industry.
Economic Incentives: In numerous nations, the government incentivizes plastic recycling companies with tax benefits and subsidies, further catalyzing the growth of this vital industry.
3. Market Demand
Enterprise Demand: As awareness surrounding environmental preservation grows, an increasing number of enterprises opt to utilize recycled plastics, aiming to lessen their ecological impact.
Consumer Preference: The market for eco-friendly products is burgeoning, with consumers willing to spend more on products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is rendering the recycling process more efficient, cost-effective, and of superior quality.
Innovative Applications: Revolutionary materials and processes are expanding the applications of recycled plastics into diverse fields, including construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are deepening collaborations to collectively propel the plastic recycling industry forward.
Standardization: The formulation of international standards is enhancing the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry harbors expansive prospects and substantial advantages, offering solutions to curb environmental pollution and conserve resources. It is buoyed by policy support and market demand. With technological advancements and enhanced global cooperation, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the customer's requirements for cleanliness of the final material and desired production capacity. We tailor recommendations for the most efficient granulation line combination, aligned with the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: Characterized by a simple structure and low cost, ideal for processing standard plastics like single material PP and PE new materials. However, it exhibits limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Boasts robust mixing capabilities, suitable for recycled, mixed materials (such as PP and PE blend) or modified plastics requiring additive incorporation (such as flame retardants, colorants), offering greater yield and stability.
Triple Screw: Primarily utilized for high-output, high-precision scenarios (such as advanced engineering plastic granulation), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact and versatile Small Granulator, boasting an impressive capacity of 50-200 kg/hour. Ideal for startups or small-scale production, this granulator is designed for efficiency and precision, ensuring your business grows with confidence.
Our Medium-Sized Granulator, with a capacity range of 200-500 kg/hour, is a perfect fit for bustling recycling plants and modified plastic facilities. It offers reliable performance that meets the needs of modern recycling operations.
For enterprises with extensive recycling demands, our Large Granulator handles throughput exceeding 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems to deliver unmatched processing capabilities.
Experience unparalleled control with our innovative adjustment method for capacity. Fine-tune the granulation process by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal performance tailored to your specific needs.
Q: Can the granulator efficiently process materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary before use?
A: Our cutting-edge equipment can integrate a pre-drying system, such as a hopper dryer, to tackle moisture challenges. However, highly humid raw materials, like unwashed recycled bottles, require additional pre-treatment steps, such as centrifugal dehydration, to ensure optimal performance.
Q: Does the machine accommodate various melted plastic types? Is equipment adjustment required when changing raw materials?
A: Yes, our granulator accommodates a range of melt indices with ease. Materials with higher melt indexes, like LDPE (MI=10), offer superior flowability compared to others like HDPE (MI=2), making your processing even smoother and more efficient.
Q: What mechanisms are in place to maintain the uniformity, density, and shape of granulated particles?
A: The uniformity of the granulated particles is meticulously controlled through advanced screw design features, such as a larger aspect ratio, coupled with precise temperature management, ensuring consistent plasticization across all materials.
Innovative cutting methods shape the particles with precision:
Underwater Strip Cutting results in regular particles, perfect for applications with high-precision requirements.
Hot Cutting Grain provides high efficiency, although some may have burrs, making it suitable for bulk processing needs.
Join forces with us and champion a sustainable future in plastic recycling. Together, we can redefine efficiency, quality, and environmental responsibility.
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