Soft Plastic Granulation Line
Our versatile granulation line empowers customers to tailor their production with a choice between two-stage, three-stage, and four-stage machines. Engineered with a unique design, it promises superior compatibility and enhanced granulation efficiency, making it an ideal solution for recycling unclean waste and manufacturing scraps. The advanced gearbox is crafted with a high-torque design to ensure low noise and seamless operation. Featuring a specialized screw design, it expertly addresses and enhances issues related to particle black spots and color variations. Furthermore, our system is equipped with optional forced feeding and a hydraulic mesh changer, optimizing efficiency and power saving tailored to specific material characteristics. The addition of both vacuum and conventional exhaust systems ensures optimal moisture, gas, and impurity removal, resulting in consistently stable extrusion and superior solid particle quality.
Hard Plastic Granulation Line
Our cutting-edge machine line excels at heating and melting a variety of plastic raw materials. It employs a high-speed rotating cutter to transform the molten plastic into small, uniform particles with precision. During this sophisticated cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniform size and shape of the particles. This greatly enhances the plastic's reprocessing capabilities, providing a superior quality product.
This innovative machine line is designed to minimize plastic degradation while producing high-quality particles, making it an indispensable asset for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling model have made it a standout choice in the PP, PE recycling industry, earning widespread popularity and acclaim.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the vibrant plastic recycling industry
1. Environmental Protection
Reducing Pollution: A remarkable reduction in environmental pollution is achieved by recycling plastic waste, significantly minimizing harm to our precious land and water resources.
Resource Conservation: Through recycling and reusing plastic products, we can substantially decrease the need for virgin plastics, thereby conserving non-renewable resources such as oil.
2. Policy Support
Government Promotion: Globally, governments are increasingly prioritizing environmental protection, introducing a multitude of policies and regulations to bolster the thriving plastic recycling industry.
Economic Incentives: In certain nations, governments offer attractive tax incentives and subsidies to recycling enterprises, further fueling industry advancement.
3. Market Demand
Enterprise Demand: As environmental awareness soars, a growing number of enterprises are opting for recycled plastics to diminish their ecological impact.
Consumer Preference: There is a heightened demand for eco-friendly products, with consumers happily paying a premium for goods utilizing recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology have enhanced efficiency, cost-effectiveness, and quality in the recycling process.
Innovative Applications: Novel materials and processes are driving the use of recycled plastics across diverse sectors, including construction, textiles, and more.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are forging collaborative efforts to jointly advance the plastic recycling industry.
Standardization: Developing international standards elevates the quality of recycled plastics, facilitating their circulation and use in the global market.
The plastic recycling industry boasts expansive prospects and substantial advantages: it not only mitigates environmental pollution and conserves resources but also benefits from dual drivers of policy support and market demand. With relentless technological progress and intensified global collaboration, the future of the plastic recycling industry shines brightly.
Q: What is the price of the plastic granulation line?
A: Pricing depends on the desired cleanliness level of the final material and the required production capacity. We can recommend the most effective granulation line combination tailored to the customer's budget range.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is best suited for my needs?
A:Single Screw: Offers a straightforward design at a low cost, ideal for processing standard plastics (such as single-material PP, PE new materials). However, it has limited adaptability to mixed or impurity-containing recycled materials and a lower processing capacity.
Twin Screw: With superior mixing capabilities, it's perfect for processing recycled or mixed materials (like PP, PE mixes) or modified plastics needing additives (e.g., flame retardants, colorants), ensuring high yield and stability.
Triple Screw: Typically used for scenarios requiring high output and precision (such as high-end engineering plastic granulation), though it's costly with complex maintenance.
Suggestion: If dealing with recycled or modified mixed materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Introducing the Small Granulator: Engineered for flexibility, it processes 50-200 kg/hour, making it an ideal choice for startups or small-scale production facilities aiming to achieve high efficiency with minimal investment.
Discover the Power of the Medium-Sized Granulator: Capable of processing 200-500 kg/h, this granulator is a staple in recycling and plastic modification plants, delivering consistent performance and resilience.
Experience the Might of the Large Granulator: Designed for robust operations, it handles over 500 kg/hour and is optimized for integration with high-power motors and advanced automation systems to maximize productivity.
Seamless Capacity Adjustment: Achieve optimal operation by finely tuning the screw speed, feeding speed, or mold aperture, allowing for precise control over production capacity and output quality.
Q: Can the system efficiently process materials with high humidity, impurities, or mixed plastic? Is pre-processing such as crushing and cleaning necessary before granulation?
A: Our equipment can be enhanced with integrated pre-drying systems like a hopper dryer. However, extremely moist raw materials, such as unwashed recycled bottles, require additional treatments like centrifugal dehydration to ensure optimal processing.
Q: Does the granulator adapt to various melted plastic types, and are equipment adjustments required when switching raw materials?
A: Material processability is influenced by the melt index; materials with a higher melt index, such as LDPE with MI=10, exhibit superior flowability and are easier to process compared to those with a lower index like HDPE with MI=2.
Q: What methods ensure the uniformity, density, and shape precision of the granulated particles?
A: Particle uniformity relies heavily on superior screw design, such as a larger aspect ratio for consistent plasticization, and precise temperature control to maintain quality.
The granule shape is dependent on the cutting method employed:
Underwater Strand Cutting: This method ensures particles are regular and meet high-precision demands, ideal for specialized applications.
Hot Cutting Granulation: Offers high efficiency but may result in particles with minor burrs. Suitable for less precision-intensive applications.
Join Hands with Us for a Sustainable and Innovative Future in Plastic Recycling
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