Soft Plastic Granulation Line
Customers seeking optimal granulation solutions can select from our two-stage, three-stage, and four-stage machines, tailored to meet diverse production requirements. Our innovative design ensures remarkable compatibility and superior granulation results. This granulator excels in recycling dirty waste and expertly handles production scraps. Featuring a high-torque gear box, it operates with low noise and unparalleled smoothness. The specialized screw design enhances coordination, effectively addressing issues with particle black spots and color discrepancies. Tailored to material characteristics, it incorporates forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, our vacuum and standard exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring consistent extrusion and superior solid particle output.
Hard Plastic Granulation Line
Our cutting-edge machine line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully slices the melted plastic into minuscule, uniform particles. This dynamic cutting process involves rapid rotation, stirring, and rubbing, resulting in consistently shaped plastic particles, enhancing the plastic's reprocessing performance to a remarkable degree.
This state-of-the-art machine line significantly mitigates plastic degradation, yielding superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation, it offers a highly practical granulation recycling solution, enjoying immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to significantly curb environmental pollution caused by plastic waste, and protect our precious land and water resources from harm.
Resource conservation: Recycling and reusing plastic products plays a crucial role in diminishing the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy support
Government promotion: Governments worldwide are championing environmental preservation with a plethora of policies and regulations designed to boost the burgeoning plastic recycling industry.
Economic incentives: In several nations, governments are rolling out tax incentives and subsidies to plastic recycling companies, spurring further industry development.
3. Market demand
Enterprise demand: As environmental consciousness grows, a multitude of enterprises are opting for recycled plastics to significantly lessen their environmental impact.
Consumer preference: The surge in demand for eco-friendly products is clear, with consumers ready to pay a premium for items crafted from recycled materials.
4. Technological progress
Recycling technology: The relentless progress in plastic recycling technology enhances the efficiency, cost-effectiveness, and quality of recycling processes.
Innovative applications: Breakthroughs in materials and processes are expanding the utilization of recycled plastics into diverse sectors, including construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: International environmental organizations and companies are forging stronger collaborations to advance the global plastic recycling industry.
Standardization: The establishment of international standards elevates the quality of recycled plastics, fostering their global circulation and utilization.
The plastic recycling industry boasts vast potential and substantial benefits, not only curbing environmental pollution and conserving resources but also thriving under policy support and market demand. With ongoing technological advancements and bolstered global cooperation, the future of the plastic recycling industry gleams with promise.
Q: What is the price of plastic granulation line?
A: Pricing is contingent on the customer's cleanliness requirements for the final material and desired production capacity. We provide tailored recommendations for the most efficient granulation line combinations, based on customer budget preferences.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward structure and low cost, ideal for processing standard plastics such as single material PP and PE, but not adept at handling mixed or impure recycled materials, with limited processing capacity.
Twin screw: Offers robust mixing capabilities, perfect for processing recycled or mixed materials, including those requiring additives like flame retardants or colorants, delivering higher yield and stability.
Triple screw: Primarily utilized in high-output and precision scenarios, such as advanced engineering plastic granulation, though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. For single materials with budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a compact powerhouse designed specifically for startups or small-scale production facilities. With a processing capacity ranging from 50 to 200 kg/hour, this machine provides an ideal solution for those embarking on their recycling journey.
Our Medium-Sized Granulator is the backbone of numerous recycling and modified plastic plants, boasting a robust capacity of 200 to 500 kg/hour. It is the perfect choice for operations that require a reliable, high-performance solution for their intermediate production needs.
For those with greater demands, our Large Granulator delivers unmatched efficiency, processing over 500 kg/hour. This industrial-grade machine is engineered to pair seamlessly with high-power motors and sophisticated automation systems, ensuring maximum productivity.
Adjustment Method: Effortlessly tailor the granulation capacity to your specific needs by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture. Each adjustment offers precise control over your production output.
Q: Can our granulators handle challenging conditions such as high humidity, impurities, or mixed plastics? What preprocessing steps are necessary, such as crushing and cleaning, to optimize material readiness?
A: Our advanced equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer; however, raw materials with high moisture content, such as unwashed recycled bottles, demand additional pre-treatment processes like centrifugal dehydration to achieve optimal performance.
Q: Is the equipment adaptable to various types of melted plastics? Are there necessary adjustments when switching between different raw materials to maintain efficiency and quality?
A: Melt Index Insight: Materials with higher melt indices exhibit superior flowability. For instance, LDPE with an MI of 10 processes more smoothly compared to HDPE with an MI of 2, reducing operational challenges.
Q: How can we ensure the uniformity, density, and shape of the produced particles for optimal end-use application?
A: Uniform particle production is achieved through meticulous screw design, where a larger aspect ratio promotes more consistent plasticization, paired with precise temperature control for superior quality results.
Control over the particle shape is determined by the cutting technique employed:
Underwater Strip Cutting: Offers regular, consistent particles meeting high-precision standards for demanding applications.
Hot Cutting Grain: Provides high efficiency in production, though it may result in slight burrs on particles.
Join Forces with Us: Together, we can shape a Sustainable Future in Plastic Recycling, enhancing efficiency and eco-friendly practices.
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