Soft Plastic Granulation Line
For those looking to elevate their production capabilities, our offering includes flexible options of two-stage, three-stage, and four-stage machines tailored to meet your specific production demands. The innovative design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling challenging waste materials and efficiently producing scraps. Equipped with a precision-engineered gear box, it delivers high torque with minimal noise and ensures smooth operation. The specially crafted screw design enhances coordination, addressing issues of particle black spots and color variance effectively. To optimize for the material characteristics, it incorporates forced feeding and a hydraulic mesh changer, maximizing capacity while conserving power. Furthermore, the sophisticated vacuum and traditional exhaust systems are adept at removing moisture, exhaust gases, and impurities, ensuring consistent extrusion with high-quality solid particles.
Hard Plastic Granulation Line
Transform your plastic raw materials with precision using our advanced Machine Line, designed to heat and melt plastics effortlessly before employing a high-speed rotating cutter. This cutter meticulously transforms the molten plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing actions, ensuring consistent particle size and shape. This uniformity significantly enhances the plastic's reprocessing potential, making it ideal for secondary applications.
Our Machine Line is an essential tool in reducing plastic degradation and producing superior quality particles. It's an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Not only is this machine incredibly user-friendly, but it also represents a highly practical granulation recycling model. Consequently, it has gained immense popularity in the PP and PE recycling sectors, standing out as a preferred choice due to its ease of operation and superior performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through the innovative processes of plastic recycling, we can significantly mitigate environmental pollution caused by plastic waste. This not only preserves our precious land and water resources but also nurtures a healthier planet.
Resource conservation: By embracing the art of recycling, we drastically cut down the demand for virgin plastics. This not only conserves vital non-renewable resources like oil but also champions a sustainable future.
2. Policy support
Government promotion: As environmental consciousness rises, governments globally are championing eco-friendly policies, supporting the plastic recycling industry with robust regulations and incentives.
Economic incentives: Many nations are rolling out attractive tax breaks and subsidies for recycling firms, propelling industry growth and fostering innovation.
3. Market demand
Enterprise demand: Driven by eco-awareness, enterprises are increasingly opting for recycled plastics to reduce their carbon footprint and enhance their green credentials.
Consumer preference: The eco-conscious consumer is on the rise, valuing products made from recycled materials and willingly paying a premium for such sustainable choices.
4. Technological progress
Recycling technology: Advancements in recycling technology are revolutionizing the industry, making processes more efficient, cost-effective, and yielding higher quality outputs.
Innovative applications: Cutting-edge developments in materials and processes are broadening the scope of recycled plastics across various industries, from construction to textiles.
5. Global Trends
International Cooperation: Global collaborations between environmental organizations and enterprises are amplifying efforts to bolster the plastic recycling industry.
Standardization: Establishing international standards is key to enhancing the quality of recycled plastics and facilitating their seamless integration into the global market.
The plastic recycling industry is poised for tremendous growth, offering vast prospects and unmatched advantages. It not only curtails pollution and conserves resources but also benefits from supportive policies and burgeoning market demand. As technology advances and global collaboration strengthens, the industry is set to soar to new heights, heralding a greener tomorrow.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We pride ourselves on tailoring the most cost-effective granulation line solution to fit the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its simple structure and affordability, it excels in processing standard plastics (like pure PP, PE new materials) but has limitations with mixed or impure recycled materials, offering a basic processing capacity.
Twin screw: Renowned for its robust mixing capabilities, it's ideal for recycled and mixed materials, or modified plastics needing additives like flame retardants. It promises higher yields and stable processing.
Triple screw: Perfect for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, the complexity and cost are higher, demanding meticulous maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If dealing with single materials and on a tight budget, a single-screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Designed to cater to emerging startups or small-scale producers, this machine offers a proficient processing capability of 50-200 kg/hour, making it an ideal choice for initial stages.
Mid-Range Granulator: With a capacity range of 200-500 kg/hour, this versatile machine is a staple in both recycling facilities and modified plastic plants, providing dependable performance for medium-scale operations.
Industrial-Scale Granulator: For extensive production needs exceeding 500 kg/hour, this robust granulator requires integration with a high-power motor and an advanced automation system, ensuring optimal efficiency and productivity.
Capacity Tuning: Fine-tune your production output by adjusting parameters such as screw speed, feeding rate, or mold aperture, allowing precise control over the machine’s throughput.
Q: Can the machine handle materials with high humidity, impurities, or mixed plastic blends? Is there a need for pre-processing steps such as crushing and cleaning before use?
A: Certain models come equipped with an integrated pre-drying system like a hopper dryer; however, raw materials with high moisture content, such as unwashed recycled bottles, necessitate additional pre-treatments like centrifugal dehydration to ensure efficient processing.
Q: Is the equipment versatile enough to support various melted plastic types? What adjustments are required when switching between different raw materials?
A: Materials with a higher melt index demonstrate superior flowability, making them easier to process. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2.
Q: How can you ensure the uniformity, density, and shape consistency of the produced particles?
A: Achieving particle uniformity relies on an optimized screw design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control for consistent results.
The particle shape is influenced by the chosen cutting method:
Underwater Strand Cutting: Delivers regular-shaped particles, ideal for meeting stringent high-precision standards.
Hot Face Cutting: Offers high efficiency in particle production, though it may result in occasional burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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