Introducing the Soft Plastic Granulation Line, a sophisticated solution designed to revolutionize your plastic recycling processes. This state-of-the-art system is crafted to cater to the unique demands of soft plastic granulation, providing unparalleled efficiency and precision to elevate your plastic management strategies.
Customers are empowered with the choice of two-stage, three-stage, or four-stage machines to perfectly align with their specific production requirements. This specially engineered design guarantees exceptional compatibility and superior granulation quality. The granulator excels in recycling dirty waste and transforming scraps with ease. The robust gearbox boasts a high-torque design, ensuring quiet, smooth, and reliable operation. The unique screw design enhances coordination, effectively addressing issues like particle black spots and color inconsistencies. Tailored to the material's characteristics, it features a forced feeding system and a hydraulic mesh changer, maximizing capacity while conserving energy. Additionally, its advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the generation of high-quality, solid particles.
Introducing the Hard Plastic Granulation Line, an innovative solution to optimize your hard plastic recycling endeavors. This advanced system is engineered to handle the complexities of hard plastic granulation, delivering consistent results and enhancing your recycling proficiency.
This Machine Line is engineered to transform various plastic raw materials by heating and melting them, followed by precision cutting using a high-speed rotating cutter. The melted plastic is transformed into small, uniform particles. Throughout the cutting process, the material undergoes rapid rotation, stirring, and rubbing, resulting in particles with consistent size and shape. This process significantly enhances the reprocessing performance of the plastic, ensuring superior outcomes.
The Machine Line is an innovative solution that reduces plastic degradation and produces superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard materials. Its user-friendly design ensures ease of operation, establishing it as a highly practical granulation recycling mode. This machine has gained widespread popularity within the PP, PE recycling sector for its exceptional performance and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on the environmental hazards posed by plastic waste. This sustainable solution helps preserve our precious land and aquatic ecosystems from harmful damage.
Resource Conservation: Recycling plastics leads to a remarkable reduction in the demand for virgin plastics. This not only saves non-renewable resources like oil but also supports a more sustainable and resource-efficient future.
2. Policy support
Government Promotion: Across the globe, governments are increasingly prioritizing environmental sustainability. They are rolling out a series of supportive policies and regulations to foster the thriving growth of the plastic recycling sector.
Economic Incentives: In various nations, governments are stepping up with tax breaks and subsidies to plastic recycling enterprises, further fueling industry expansion and innovation.
3. Market demand
Enterprise Demand: As awareness around environmental protection rises, a growing number of businesses are opting for recycled plastics to minimize their ecological impact and enhance sustainable operations.
Consumer Preference: The market for eco-friendly products is booming, with consumers willing to invest more in products crafted from recycled materials, highlighting a strong preference for sustainability.
4. Technological progress
Recycling Technology: Innovations in plastic recycling technology are driving efficiency, reducing costs, and elevating the quality of recycled materials, setting new standards in the industry.
Innovative Applications: The emergence of novel materials and cutting-edge processes is expanding the utility of recycled plastics into diverse sectors, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are joining forces to advance the plastic recycling industry, fostering a spirit of unified and collaborative progress.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, facilitating their seamless integration and usage in the global marketplace.
The outlook for the plastic recycling industry is incredibly promising, offering vast benefits: curbing pollution, conserving resources, and gaining momentum from policy and market support. With technological strides and enhanced global partnerships, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the desired cleanliness level of the final product and the necessary production capacity. We are committed to guiding you to the most efficient granulation line tailored to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward design and low-cost solution ideal for standard plastics like PP and PE. While cost-effective, it's less adaptable for mixed or impurity-laden materials, offering limited processing capabilities.
Twin Screw: Offers superior mixing capacity, making it perfect for recycled, mixed, and modified plastics with additives like flame retardants. It promises higher output and robust stability.
Triple Screw: Specializes in scenarios demanding high output and precision, such as high-end engineering plastics. Although it offers superior performance, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator offers an excellent balance.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator Marvel: Unleash the Potential of 50-200 kg/hour – Perfectly Tailored for Ambitious Startups and Intimate Small-Scale Productions.
Medium-Sized Granulator Excellence: Harness the Power of 200-500 kg/h – A Staple in Recycling Plants and Modified Plastic Facilities.
Large Granulator Titan: Conquer Above 500 kg/hour – Seamlessly Integrate with High-Power Motors and Sophisticated Automation Systems.
Ingenious Adjustment Method: Effortlessly Modulate Capacity Through Screw Speed, Feeding Speed, or Mold Aperture Adjustments.
Q: Can the system adeptly manage high humidity, impurities, or an array of mixed plastics? Is preprocessing, such as crushing and cleaning, a prerequisite?
A: Select equipment options can incorporate a pre-drying system, like a hopper dryer. However, highly humid materials (e.g., unwashed recycled bottles) demand further pre-treatment, such as centrifugal dehydration, for optimal results.
Q: Is the system compatible with diverse melted plastic types? Is equipment adjustment necessary when transitioning between raw materials?
A: Material flowability flourishes with a higher melt index (e.g., LDPE with MI=10 is more manageable than HDPE with MI=2), simplifying the processing endeavor.
Q: What are the secrets to mastering the uniformity, density, and shape of particles?
A: Particle uniformity hinges on screw design, where a larger aspect ratio yields more consistent plasticization, coupled with precise temperature control.
The artistry of particle shape is sculpted by the cutting method:
Underwater Strip Cutting: Creates regular particles ideal for high-precision applications;
Hot Cutting Grain: Offers high efficiency though may introduce burrs.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling.
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