Unleash the Potential of Soft Plastics: Introducing our Soft Plastic Granulation Line
Empower your production with our versatile granulator, tailored to meet your specific needs. Choose from two-stage, three-stage, or four-stage machines, each designed to offer unparalleled compatibility and superior granulation performance. Ideal for recycling dirty waste and processing scraps, this granulator stands out with its high-torque gearbox ensuring low noise and smooth operations. The innovative screw design enhances integration, effectively addressing issues like black spots and color discrepancies. Equipped with a forced feeding system and a hydraulic mesh changer, our machine boosts capacity while conserving energy. Additionally, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, leading to stable extrusion and top-quality solid particles.
Efficient Transformation with Our Hard Plastic Granulation Line
Experience the transformation of plastic materials with our cutting-edge Machine Line, which precisely heats and melts various plastics, followed by a high-speed rotating cutter that slices the molten plastic into small, uniform particles. This process ensures that the plastic is rapidly rotated, stirred, and rubbed, producing particles with consistent size and shape while significantly enhancing the reprocessing capabilities.
Experience seamless recycling with our Machine Line, meticulously designed to minimize plastic degradation and produce superior quality particles. It's an indispensable tool for clients engaged in PP, PE, and other hard material plastic recycling. In addition to its ease of operation, this practical granulation recycling mode has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Unlimited Potential and Key Benefits of the Plastic Recycling Industry
1. Environmental Protection
Mitigating Pollution: By recycling plastics, we drastically cut down on environmental pollution, safeguarding our precious land and water resources from harmful effects.
Preserving Resources: Recycling plastics significantly reduces the demand for new, virgin plastics, thereby conserving vital non-renewable resources like oil.
2. Policy Support
Government Initiatives: Across the globe, governments are prioritizing environmental stewardship by enacting policies and regulations that buoy the growth of the plastic recycling sector.
Financial Incentives: In various nations, governments bolster the recycling industry with tax breaks and subsidies, propelling its expansion and success.
3. Market Demand
Corporate Responsibility: With heightened environmental consciousness, a growing number of companies are opting for recycled plastics to diminish their ecological impact.
Eco-Conscious Consumers: The burgeoning demand for sustainable products is evident as consumers show a preference for, and willingness to pay more for, items made from recycled materials.
4. Technological Progress
Cutting-Edge Recycling Tech: Continuous advancements in recycling technology are making the process more efficient, cost-effective, and of superior quality.
Innovative Uses: Breakthroughs in materials and processes are opening up new applications for recycled plastics, extending their use to sectors like construction and textiles.
5. Global Trends
Worldwide Partnerships: Collaboration among global environmental organizations and enterprises is intensifying to collectively drive the growth of the plastic recycling industry forward.
Standardization: Establishing international standards is pivotal in enhancing the quality of recycled plastics, facilitating their global market circulation and use.
The plastic recycling industry stands at the forefront of environmental innovation, offering immense potential and unparalleled advantages. It not only curtails pollution and conserves resources but also thrives under the dual impetus of policy backing and growing market demand. With relentless technological advancements and strengthened global alliances, the future of plastic recycling shines brightly.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and production capacity requirements. We provide tailored granulation line recommendations that align with the customer's budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and how do I determine which suits my needs best?
A:Single Screw: Known for its simplicity and low cost, it is ideal for processing simple plastics like single-material PP and PE but not as effective for mixed or impurity-containing recycled materials, with limited capacity.
Twin Screw: Offers robust mixing capabilities, making it apt for handling recycled, mixed, or additive-enhanced materials, ensuring higher output and stability.
Triple Screw: Best suited for high-output, precision-demanding applications like advanced engineering plastic granulation, albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials and budget constraints, a single screw granulator is a viable option.
Q: What is the production capacity range per hour or day, and can it be adjusted?
A: Small Granulator: This compact powerhouse delivers an impressive capacity of 50-200 kg/hour, making it the ideal choice for budding entrepreneurs or small-scale production operations seeking efficient and reliable performance.
Medium-Sized Granulator: With a robust processing capability of 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, providing the perfect balance of size and efficiency for demanding applications.
Large Granulator: Designed for industrial-scale operations, this granulator handles over 500 kg/hour and is engineered to integrate seamlessly with high-power motors and sophisticated automation systems, ensuring maximum productivity and ease of use.
Adjustment Method: Customize the capacity to fit your needs by fine-tuning the screw speed, feeding speed, or mold aperture, offering flexible and precise control over the production process.
Q: Can the machine efficiently process materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for these materials?
A: Some advanced units come equipped with integrated pre-drying systems, like a hopper dryer. However, for raw materials with significant moisture content, such as unwashed recycled bottles, additional pre-treatment steps, like centrifugal dehydration, are recommended to ensure optimal performance.
Q: Is the equipment versatile enough to handle different types of melted plastics? Are adjustments necessary when switching between various raw materials?
A: The adaptability of the equipment is influenced by the melt index of the materials. For example, materials with a higher melt index, such as LDPE with MI=10, exhibit greater flowability and are simpler to process compared to those with a lower melt index, like HDPE with MI=2.
Q: What strategies ensure the uniformity, density, and shape of the produced particles?
A: The consistency of particle output is largely dependent on the screw design, where a larger aspect ratio contributes to more uniform plasticization, coupled with precise temperature control accuracy.
The shape of the particles is dictated by the cutting method employed:
Underwater Strip Cutting: Known for producing regular particles, this method is ideal for applications requiring high precision and consistency;
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs, suitable for less precision-dependent processes.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, and embrace innovation in recycling technologies, aiding your business in contributing to a greener planet.
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