Soft Plastic Granulation Line
Customers can select from a range of two-stage, three-stage, or four-stage machines tailored to their production demands. This innovative design ensures exceptional compatibility and superior granulation performance. Our granulator is particularly ideal for recycling contaminated waste and transforming scraps into valuable materials. With a high-torque, low-noise gear box, it operates smoothly and efficiently. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Depending on the material's characteristics, the equipment is equipped with forced feeding and a hydraulic mesh changer, which boosts capacity while conserving energy. Additionally, both vacuum and conventional exhaust systems are available to efficiently expel moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into consistently sized, uniform particles. During this precision cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more uniform particle size and shape. This significantly enhances the plastic's reprocessing capabilities, ensuring high-quality output and efficiency.
This efficient machine line is designed to minimize plastic degradation and produce superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. It offers user-friendly operation and represents a highly practical granulation recycling solution, gaining widespread popularity in the PP and PE recycling industry. Easy to use and highly effective, it is a trusted choice for enhancing recycling processes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Our amazing plastic recycling efforts drastically cut down environmental pollution by transforming plastic waste, thereby safeguarding our precious land and water resources from potential harm.
Resource conservation: Harnessing the power of recycling to rejuvenate plastic products, we dramatically decrease the demand for new plastics and conserve invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Around the globe, governments are championing environmental causes by rolling out numerous policies that actively champion and bolster the thriving plastic recycling industry.
Economic incentives: Governments in various nations provide lucrative tax incentives and subsidies to plastic recycling businesses, propelling the industry's growth to new heights.
3. Market demand
Enterprise demand: As awareness of environmental protection blossoms, enterprises are increasingly opting for recycled plastics to significantly lessen their ecological footprint.
Consumer preference: Eco-conscious consumers are driving up demand for green products, willing to pay a premium for items crafted from recycled materials.
4. Technological progress
Recycling technology: Continuous breakthroughs in recycling technology empower us to make the entire recycling process more efficient, cost-effective, and of exceptional quality.
Innovative applications: The advent of cutting-edge materials and processes is unlocking new frontiers for recycled plastics, expanding their use into diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are forging strong alliances to mutually advance the plastic recycling industry's growth.
Standardization: Establishing international standards elevates the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry holds vast potential and immense benefits, offering a powerful solution to reduce environmental pollution and conserve resources. It's buoyed by robust policy support and growing market demand. With ongoing technological advancements and intensified global collaboration, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's specific requirements for material cleanliness and desired production capacity. We expertly recommend the most efficient granulation line within their budget, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, ideal for processing standard plastics like PP and PE new materials. However, it's less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin screw: Superior mixing prowess makes it perfect for processing recycled and mixed materials or modified plastics needing additives like flame retardants and colorants, delivering higher yield and stability.
Triple screw: Usually deployed for high-precision, high-output scenarios like high-end engineering plastic granulation, though it incurs higher costs and requires complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. Conversely, for single materials and budget constraints, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, making it an excellent choice for startups or those engaged in small-scale production.
Medium-Sized Granulator: This machine, with its impressive capacity of 200-500 kg/h, is a staple in both recycling plants and modified plastic facilities. Its robust design is tailored for efficiency and reliability, meeting the demands of modern production environments.
Large Granulator: With a capacity exceeding 500 kg/h, this powerhouse is engineered to work seamlessly with high-power motors and sophisticated automation systems, delivering unparalleled performance and productivity.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This flexible approach ensures that your operations are tailored to meet specific production needs.
Q: Can the machine handle challenging conditions such as high humidity, impurities, or mixed plastics? Is there a need for pre-processing, like crushing and cleaning of materials?
A: Certain models are equipped with an integrated pre-drying system, like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment methods like centrifugal dehydration are recommended to ensure optimal performance.
Q: Is the granulator versatile enough to support various types of melted plastics? Are adjustments necessary when changing raw materials?
A: The processing ease increases with the melt index. For instance, LDPE with a melt index of 10 offers greater flowability and is easier to process compared to HDPE with a melt index of 2, highlighting the importance of material selection in optimizing production.
Q: What methods are available to control the uniformity, density, and shape of the granulated particles?
A: Uniformity is influenced by the screw design. A larger aspect ratio promotes more consistent plasticization, while precision in temperature control further ensures uniform particle production.
The shape of the particles is determined by the cutting technique employed:
Underwater Strip Cutting: This method produces regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: While this method offers high efficiency, it may result in particles with burrs, suitable for less demanding applications.
Partner with Us for an Eco-Friendly Future in Plastic Recycling: Together, we can drive the change towards a more sustainable and environmentally responsible industry.
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