Soft Plastic Granulation Line
Customers can tailor their production line with our versatile options, choosing between two-stage, three-stage, and four-stage machines to perfectly match their production needs. Our ingeniously crafted design ensures outstanding compatibility and elevates the granulation process to new heights. This granulator excels in recycling challenging, dirty waste, and is adept at handling scraps. The gearbox boasts a high-torque design, delivering low noise and smooth, seamless operation. With a specially engineered screw design, this machine enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Accommodating the unique characteristics of various materials, it features a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while significantly reducing power consumption. Moreover, the integration of vacuum and conventional exhaust systems efficiently removes moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced machine line revolutionizes the processing of various plastic raw materials by heating and melting them before deploying a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is vigorously rotated, stirred, and rubbed, ensuring that the size and shape of the plastic particles are consistently uniform, thereby enhancing the reprocessing capabilities of the plastic.
The machine line is instrumental in mitigating plastic degradation and producing superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation marks it as a highly practical choice in the realm of granulation recycling, attaining widespread acclaim in the PP, PE recycling industry for its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embracing plastic recycling curtails environmental contamination by minimizing the detrimental impact of plastic waste on essential land and water resources.
Resource Conservation: Recycling and reusing plastic products can significantly reduce the need for virgin plastics, thereby conserving precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection, introducing an array of policies and regulations to bolster and nurture the plastic recycling industry's growth.
Economic Incentives: In several regions, governments extend tax benefits and subsidies to encourage plastic recycling companies, fostering robust industry development.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are gravitating towards recycled plastics to diminish their ecological impact.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology enhance the efficiency, cost-effectiveness, and superior quality of recycling processes.
Innovative Applications: Cutting-edge material and process development broadens the scope of recycled plastics, extending their use to sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are collaborating to collectively propel the plastic recycling industry's evolution.
Standardization: The establishment of international standards elevates recycled plastic quality, facilitating their global market circulation and utilization.
The plastic recycling industry presents expansive prospects and remarkable advantages, mitigating environmental pollution, conserving resources, and benefiting from strong policy support and burgeoning market demand. With relentless technological progress and enhanced global cooperation, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Prices vary depending on the cleanliness level of the final material and desired production capacity. We efficiently tailor the most suitable granulation line combination for customers based on their budget considerations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns with my requirements?
A:Single Screw: Featuring a straightforward design and affordability, this option is ideal for processing typical plastics (like single-material PP, PE new materials) but lacks adaptability for mixed or impurity-laden recycled materials, offering limited capacity.
Twin Screw: Offers robust mixing capabilities, adept at handling recycled and mixed materials (like PP, PE blends) or modified plastics requiring additives (such as flame retardants, colorants), ensuring higher output and stability.
Triple Screw: Often employed in high-output, precision-demanding contexts (such as high-end engineering plastic granulation), yet entails substantial costs and complex maintenance.
Suggestion: For recycled or mixed/modified raw materials, a twin-screw granulator is advisable. If dealing with single raw materials and operating within a budget, a single screw granulator remains an excellent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Introducing our Small Granulator: Perfect for aspiring entrepreneurs and small-scale ventures, this robust machine processes 50-200 kg/hour, delivering efficiency and reliability for all your recycling needs.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants. With a powerful capacity of 200-500 kg/h, it's engineered for efficiency and unmatched performance, making it the go-to choice for medium-scale operations.
For industrial giants, our Large Granulator is a powerhouse, exceeding 500 kg/hour. Equipped with a high-power motor and an advanced automation system, it meets the demands of large-scale production with unmatched precision and speed.
Experience seamless capacity adjustments with our advanced technology. Fine-tune your production by modifying the screw speed, feeding speed, or mold aperture, ensuring optimal performance at every stage.
Q: Can this innovative granulator tackle high humidity, impurities, or mixed plastics? Is pre-processing (like crushing and cleaning) necessary for the materials?
A: Certain models feature integrated pre-drying systems, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is essential for optimal results.
Q: Is your machine versatile enough to handle various melted plastics? Are equipment adjustments necessary when switching raw materials?
A: Our granulators excel with materials of varying melt indices. For instance, LDPE with a melt index of 10 flows more easily, making it simpler to process than HDPE with an MI of 2, highlighting the versatility and adaptability of our equipment.
Q: What are the best practices for managing the uniformity, density, and shape of the granulated particles?
A: Achieve superior uniformity in particles through precision screw design, such as larger aspect ratios, and precise temperature control accuracy, ensuring consistent and high-quality plasticization.
The particle shape is meticulously defined by the cutting method:
Underwater Strip Cutting: Achieve regular, precision-grade particles, ideal for applications with stringent accuracy requirements.
Hot Cutting Grain: Offers high efficiency in production, although it may result in particles with burrs.
Join Us in Leading the Charge for a More Sustainable Tomorrow with Innovative Plastic Recycling Solutions
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