Soft Plastic Granulation Line
Our state-of-the-art granulation system provides unparalleled flexibility, allowing customers to select from two-stage, three-stage, and four-stage machinery tailored to their specific production needs. Our ingeniously crafted design ensures exceptional compatibility while enhancing the granulation process. This granulator is an ideal solution for recycling contaminated waste and processing scraps with precision. Highlighting a high-torque gearbox, it operates with minimal noise and smooth efficiency. The specially engineered screw design optimizes coordination, effectively minimizing particle black spots and color discrepancies. Reflecting the unique properties of the materials processed, it features a forced feeding system and a hydraulic mesh changer to boost capacity while conserving energy. Moreover, both conventional and vacuum exhaust systems are adept at expelling moisture, gases, and impurities, ensuring consistently stable extrusion and superior solid particle formation.
Hard Plastic Granulation Line
This innovative Machine Line seamlessly melts and processes varied plastic raw materials, utilizing a high-speed rotating cutter to expertly transform the molten plastic into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and friction, achieving uniformity in size and shape, thus significantly enhancing its reprocessing capabilities.
Our Machine Line is an indispensable ally in curbing plastic degradation and producing superior particle quality. It is specifically designed to aid clients in the efficient recycling of PP, PE, and other hard material plastics. User-friendly and highly practical, this granulation recycling mode has garnered widespread acclaim in the PP and PE recycling arenas.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Promising Future and Unmatched Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: By embracing plastic recycling, we can significantly slash the environmental pollution caused by plastic waste, thus safeguarding both our land and water resources from harm.
Conservation of Resources: Recycling and reusing plastic products play a vital role in decreasing the demand for virgin plastics and conserving non-renewable resources such as oil.
2. Policy Support
Government Promotion: As governments worldwide increasingly prioritize environmental preservation, they have launched numerous policies and regulations to encourage the thriving growth of the plastic recycling industry.
Economic Incentives: In various countries, governments offer enticing tax breaks and subsidies to plastic recycling enterprises, bolstering the industry's expansion.
3. Market Demand
Enterprise Demand: With heightened environmental awareness, a growing number of companies are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: The demand for eco-friendly products is on the rise, and consumers are increasingly willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Revolution in Recycling Technology: Continuous advancements in plastic recycling technology have made the process more efficient, cost-effective, and of superior quality.
Innovative Applications: The emergence of new materials and techniques is broadening the use of recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and companies are forging alliances to collectively advance the plastic recycling industry.
Standardization: Developing international standards is crucial for enhancing the quality of recycled plastics and facilitating their global market circulation.
The plastic recycling industry enjoys vast potential and remarkable benefits, poised to mitigate environmental pollution, conserve resources, and gain momentum from both policy backing and burgeoning market demand. Continued technological breakthroughs and strengthened global collaborations herald a promising future for the plastic recycling sector.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We offer tailored recommendations for the most efficient granulation line combination to suit the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one best fits my requirements?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for standard plastics like single material PP and PE. However, it struggles with mixed materials or recycled inputs containing impurities and has a limited processing range.
Twin Screw: Known for its robust mixing ability, this option excels at processing recycled or mixed materials, including those that require additives such as flame retardants or colorants, ensuring higher yield and consistency.
Triple Screw: Preferred in scenarios demanding high output and precision, such as high-end engineering plastic granulation. Although costly and complex in maintenance, it delivers unparalleled performance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended; for single materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: With a capacity ranging from 50 to 200 kg per hour, this compact machine is ideal for startups and small-scale production ventures. It offers efficiency and adaptability, catering perfectly to limited production needs.
Mid-Sized Granulator: Operating at 200 to 500 kg per hour, this granulator is a staple in recycling plants and plastic modification facilities. It provides a robust and reliable solution for medium-scale operations, ensuring consistent performance.
High-Capacity Granulator: For substantial production requirements, this granulator exceeds 500 kg per hour, demanding integration with a high-power motor and an advanced automation system, ensuring unmatched efficiency and productivity.
Variable Adjustment Method: Tailor the production rate by manipulating the screw speed, feeding pace, or mold aperture, offering flexibility to meet diverse production demands.
Q: Can the equipment effectively process materials with high humidity, impurities, or mixed plastics? Is pre-processing necessary, such as crushing or cleaning?
A: While some machines incorporate pre-drying systems like hopper dryers, materials with significant moisture content, such as unwashed recycled bottles, necessitate additional steps like centrifugal dehydration for optimal results.
Q: Is the granulator compatible with various types of melted plastics? Are there adjustments needed when changing raw materials?
A: The melt index plays a crucial role in processing; higher indices imply better flowability. For instance, LDPE with an MI of 10 is simpler to handle compared to HDPE with an MI of 2, facilitating smoother operations.
Q: What methods are available to regulate the uniformity, density, and shape of the particles produced?
A: Achieving uniform particle consistency hinges on the precision of screw design, such as larger aspect ratios, and precise temperature control. These factors ensure consistent plasticization.
The particle's shape is governed by the cutting technique employed:
Underwater Strip Cutting: Delivers regular-shaped particles, ideal for high-precision requirements, ensuring superior quality.
Hot-Cutting Granulation: Offers high efficiency but may result in particles with slight burrs, suitable for less critical applications.
Join Us in Pioneering a Resilient and Sustainable Plastic Recycling Future
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