Soft Plastic Granulation Line
Customers are offered the flexibility to select between two-stage, three-stage, and four-stage machines, tailored to their specific production needs. Our innovative design ensures excellent compatibility and superior granulation, perfectly suited for recycling dirty waste and processing scraps. With a high-torque gearbox, experience low noise and seamless operation. The specially crafted screw design enhances coordination, addressing particle black spots and color discrepancies effectively. Depending on material characteristics, the system is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, the vacuum and conventional exhaust systems excel at removing moisture, gases, and impurities, ensuring stable extrusion and premium-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, uniform particles. Through this process, the plastic is rapidly rotated, stirred, and rubbed, refining the uniformity in size and shape, thus significantly enhancing the plastic's reprocessing capability.
Designed to minimize plastic degradation and produce superior particles, this Machine Line is an invaluable asset for clients recycling PP, PE, and a range of other hard plastic materials. Its user-friendly operation makes it a practical granulation recycling solution, gaining significant popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to effectively combat environmental pollution caused by plastic waste. By recycling, we preserve our precious land and water resources, minimizing ecological damage.
Resource conservation: Recycling and reusing plastic products significantly cut down the demand for new plastics, saving precious non-renewable resources like oil, and supporting a sustainable future.
2. Policy support
Government promotion: As stewards of the environment, governments globally are introducing policies and regulations designed to encourage and promote the growth of the plastic recycling industry, turning green promises into action.
Economic incentives: To further advance the industry, several nations offer compelling tax incentives and subsidies to recycling companies, driving innovation and economic growth.
3. Market demand
Enterprise demand: With heightened environmental consciousness, businesses are increasingly opting for recycled plastics to shrink their ecological footprint, aligning ethics with enterprise.
Consumer preference: A green wave is sweeping the market as consumers increasingly prefer eco-friendly products, demonstrating a willingness to invest in sustainability by choosing recycled materials.
4. Technological progress
Recycling technology: Leading-edge advancements in recycling technology are revolutionizing the process, ensuring it is more efficient, cost-effective, and produces superior quality outputs.
Innovative applications: The dawn of new materials and processes opens doors for recycled plastics, allowing them to be used innovatively in diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: A concerted global effort is underway as environmental organizations and enterprises collaborate, fostering the evolution of the plastic recycling industry on a worldwide scale.
Standardization: International standards development is crucial in elevating recycled plastic quality and facilitating its seamless circulation and application across global markets.
The plastic recycling industry holds enormous potential and distinct benefits. It not only combats pollution and conserves resources but also enjoys robust backing from policies and market demands. With technology on the rise and global cooperation strengthening, a promising horizon awaits the plastic recycling sector.
Q: What is the price of plastic granulation line?
A: The pricing is influenced by the customer's desired cleanliness level of the finished material and the expected production capacity. We offer tailored recommendations for the most efficient granulation line configurations based on budgetary limits.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low-cost, single screw granulators are ideal for ordinary plastic processing like PP and PE. However, they offer limited performance with mixed or impurity-laden recycled materials.
Twin screw: Renowned for robust mixing capabilities, twin-screw granulators excel with recycled or mixed materials and in scenarios requiring additives. They deliver enhanced yield and stability.
Triple screw: Essential for high-output, high-precision tasks such as advanced engineering plastic granulation. Despite their high cost and complexity, they offer unparalleled performance.
Suggestion: When dealing with recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials and budget constraints, the single screw model is a reliable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our small granulator, designed to process 50-200 kg/hour, making it the perfect choice for startups or those embarking on small-scale production ventures. Experience precision and efficiency tailored for budding operations.
Our medium-sized granulator is crafted to handle 200-500 kg/h, a popular choice in recycling and modified plastic plants. Trust in its robust performance to elevate your production capabilities.
The large granulator, capable of processing over 500 kg/hour, is engineered for high-demand operations. It requires integration with a high-power motor and advanced automation systems to maximize efficiency and output.
Adjust your production capacity seamlessly: fine-tune the screw speed, regulate the feeding speed, or modify the mold aperture to achieve the desired throughput.
Q: Can the granulator manage high humidity, impurities, or mixed plastics? Is there a need for pre-processing such as crushing and cleaning the materials?
A: Certain systems come equipped with a pre-drying feature, such as a hopper dryer. However, high-humidity materials like unwashed recycled bottles necessitate additional pre-treatment, including centrifugal dehydration, for optimal performance.
Q: Does the equipment accommodate various types of melted plastics? Is adjustment required when switching between different raw materials?
A: The flowability of materials increases with a higher melt index. For instance, LDPE with an MI of 10 is more manageable compared to HDPE with an MI of 2, making transitions smoother and processing easier.
Q: What are the methods to control the uniformity, density, and shape of the particles produced?
A: Achieving uniform particle production hinges on the screw design, where a larger aspect ratio can result in more consistent plasticization. Coupled with precise temperature control, it ensures optimal outcomes.
The shape of the particles is influenced by the cutting method employed:
Underwater strip cutting ensures regular particles, ideal for applications with high-precision demands.
Hot cutting grain offers high efficiency, but be aware it may produce particles with burrs.
Join forces with us to pave the way for a sustainable future in plastic recycling. Together, we can achieve remarkable advancements in efficiency and eco-consciousness.
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