Soft Plastic Granulation Line
For production that demands precision and variability, our granulation line offers the flexibility of two-stage, three-stage, or four-stage machines tailored to meet your unique requirements. This state-of-the-art design ensures exceptional compatibility and superior granulation outcomes. It's the ideal solution for recycling heavily soiled waste and transforming scraps into valuable resources. Equipped with a sophisticated gearbox, it boasts a high torque design that operates with minimal noise, ensuring smooth and efficient performance. The ingeniously crafted screw design enhances coordination, mitigating issues of particle black spots and color discrepancies. Coupled with a material-specific forced feeding system and a hydraulic mesh changer, it optimizes capacity and energy efficiency. Complementing its prowess, the integrated vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing consistently stable extrusion and robust solid particles.
Hard Plastic Granulation Line
Witness the transformation of diverse plastic raw materials with our cutting-edge Machine Line. It seamlessly heats and melts plastics, employing a high-speed rotating cutter to precisely slice the molten plastic into small, uniform particles. During this innovative process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape. This meticulous method significantly enhances the reprocessing performance of plastics, ensuring they meet the highest standards for further applications.
Our machine line stands as a beacon of innovation in the realm of plastic recycling, particularly for PP, PE, and other hard material plastics. By effectively reducing plastic degradation, it produces superior quality particles, serving as an invaluable asset for clients seeking efficient recycling solutions. Not only is the machine user-friendly and straightforward to operate, but it also represents a highly practical mode of granulation recycling. Its popularity in the field of PP and PE recycling is testament to its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through effective plastic recycling, we can significantly mitigate environmental pollution caused by plastic waste, safeguarding land and water resources from further damage.
Resource conservation: Recycling and reusing plastic products considerably diminishes the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are taking decisive action on environmental protection, implementing comprehensive policies and regulations to vigorously support and incentivize the growth of the plastic recycling industry.
Economic incentives: In numerous countries, governments provide lucrative tax incentives and subsidies to plastic recycling companies, propelling industry advancement.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer preference: There's a noticeable surge in demand for eco-friendly products, with consumers keen to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: Breakthroughs in plastic recycling technology are enhancing the process's efficiency, cost-effectiveness, and quality, paving the way for more sustainable practices.
Innovative applications: The advent of cutting-edge materials and processes broadens the application scope of recycled plastics into diverse fields such as building materials and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are collaborating intensively to jointly advance the plastic recycling industry's sustainable development.
Standardization: Establishing international standards significantly improves recycled plastics' quality, facilitating their broader circulation and use in global markets.
The plastic recycling industry shines with immense potential and formidable advantages, such as reducing environmental pollution and conserving resources, while benefiting from robust policy support and burgeoning market demand. As technology continually evolves and global cooperation intensifies, a radiant future awaits the plastic recycling industry.
Q: What is the price of the plastic granulation line?
A: The cost depends on the final material's cleanliness level and the required production capacity. Based on the budget range, we can recommend the most effective granulation line combination tailored to the customer's needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, it's ideal for processing ordinary plastics like single material PP, PE. However, it's less adaptable to mixed or recycled materials with impurities and has limited processing capacity.
Twin screw: Known for strong mixing capabilities, it's perfect for recycled or mixed materials, like PP, PE mixtures, or modified plastics needing additives such as flame retardants or colorants, assuring higher yield and stability.
Triple screw: Suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its high cost and complex maintenance, it delivers exceptional performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a throughput of 50-200 kg/hour, our compact granulator is ideal for budding startups or small-scale operations looking to make a big impact in the plastic recycling world.
Medium-Sized Granulator: Handling 200-500 kg/hour, this versatile granulator is a staple in recycling plants and modified plastic facilities, offering reliable performance and efficiency.
Large Granulator: Capable of processing over 500 kg/hour, this powerhouse requires a high-power motor and sophisticated automation system, perfect for large-scale industrial needs.
Adjustment Method: Effortlessly tailor your production capacity by fine-tuning the screw speed, feeding speed, or adjusting the mold aperture to suit your specific requirements.
Q: Can this machine handle high humidity, impurities, or mixed plastics? Is pre-processing of materials necessary, such as crushing or cleaning?
A: Certain models can be integrated with a pre-drying system, like a hopper dryer. However, for raw materials with high humidity levels, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration may be required to ensure optimum performance.
Q: Does this equipment accommodate various types of melted plastics? Is it necessary to adjust the settings when switching between different raw materials?
A: The higher the Melt Index (MI), the better the material flowability. For instance, LDPE with an MI of 10 is far easier to process compared to HDPE with an MI of 2, making transitions seamless.
Q: What methods are used to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is greatly influenced by screw design, where a larger aspect ratio can lead to more uniform plasticization, coupled with precise temperature control.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: This method results in regular particles, perfect for high-precision applications;
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling and discover the power of innovation and precision in every granule.
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