Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our uniquely engineered design ensures excellent compatibility and superior granulation performance. This granulator is perfectly crafted for recycling dirty waste materials and producing high-quality scraps. It boasts a gear box engineered for high torque, whisper-quiet operation, and seamless functioning. The special screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Catering to material characteristics, it is equipped with a forced feeding system and a hydraulic mesh changer to enhance capacity and optimize power savings. Additionally, both vacuum and conventional exhaust systems are employed to efficiently remove moisture, exhaust gases, and impurities, ensuring a remarkably stable extrusion process and the creation of exceptionally solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats, melts, and transforms diverse plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into uniform, small particles. During this cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing actions. This process yields consistently sized and uniformly shaped particles, significantly enhancing the plastic's reprocessing capabilities and performance.
The machine line significantly curtails plastic degradation, yielding superior particle quality. It serves as an invaluable asset for clients recycling PP, PE, and other hard materials. Furthermore, its user-friendly operation underpins its practicality, making it a highly sought-after granulation recycling solution in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly lessen environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from harm.
Resource Conservation: Through diligent recycling and reuse of plastic products, we can curb the demand for virgin plastics, conserving vital non-renewable resources such as oil.
2. Policy Support
Government Promotion: With an increasing global commitment to environmental protection, governments are rolling out a plethora of policies and regulations, enthusiastically encouraging and endorsing the flourishing plastic recycling industry.
Economic Incentives: Many governments worldwide are sweetening the deal with tax incentives and subsidies for plastic recycling companies, further fueling the industry's growth.
3. Market Demand
Enterprise Demand: As eco-awareness intensifies, a growing number of enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer Preference: The clamor for eco-friendly products is on the rise, with consumers willing to invest in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Breakthroughs in plastic recycling technology are making the process more efficient, cost-effective, and high-quality than ever before.
Innovative Applications: The discovery of cutting-edge materials and processes is broadening the use of recycled plastics across various sectors, including construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses globally are fortifying partnerships to collectively propel the plastic recycling industry forward.
Standardization: The evolution of international standards is crucial in enhancing the quality of recycled plastics, encouraging their wide-ranging circulation and application in the global marketplace.
The plastic recycling industry is poised for tremendous growth and remarkable benefits. Not only can it significantly mitigate environmental pollution and conserve resources, but it also enjoys the dual momentum of policy support and burgeoning market demand. With relentless technological advancements and strengthened global collaboration, the future of the plastic recycling industry shines bright.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the production capacity needs. We are prepared to recommend the most efficient granulation line combination tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it's ideal for ordinary plastics (like single-material PP, PE new materials) but struggles with mixed or recycled materials containing impurities, offering limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled, mixed materials (like PP, PE combinations) or modified plastics needing additives (such as flame retardants, colorants), with high yield and consistency.
Triple Screw: Typically used for high-output, precision-demanding scenarios (such as high-end engineering plastic granulation), though it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable; for single raw materials with budget constraints, a single screw granulator is a worthy choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Achieve impressive output rates of 50-200 kg/hour, perfect for startups or small-scale production needs. Discover the efficiency and reliability that will empower your business to thrive.
Medium Sized Granulator: Experience enhanced productivity with a capacity of 200-500 kg/h, ideal for bustling recycling plants or innovative modified plastic plants. Elevate your operations with this versatile and dependable solution.
Large Granulator: Designed for ambitious ventures, this powerhouse exceeds 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems to redefine industry standards.
Adjustment Method: Effortlessly optimize capacity with precise adjustments to screw speed, feeding speed, or mold aperture, ensuring your operations are always running at peak performance.
Q: Can this system effectively manage high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: For enhanced versatility, some equipment is compatible with pre-drying systems like hopper dryers. However, for high humidity raw materials, such as unwashed recycled bottles, additional preprocessing like centrifugal dehydration is recommended.
Q: Is there support for various types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: The processing ease increases with the melt index; for instance, LDPE with MI=10 offers superior flowability compared to HDPE with MI=2, simplifying operations.
Q: What are the methods for controlling the uniformity, density, and shape of particles?
A: Achieve exceptional particle uniformity with advanced screw design (e.g., a larger aspect ratio fosters uniform plasticization) and precise temperature control.
The particle shape is expertly shaped by the cutting method:
Underwater Strip Cutting: Produces regular particles, perfect for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though particles might exhibit burrs.
Partner with Us for a Sustainable Future in Plastic Recycling and experience innovation, efficiency, and environmental stewardship at its finest.
Audited Supplier 
){kind=link}