Soft Plastic Granulation Line
Our Versatile HDPE Granulation Machine offers a customizable solution with options for two-stage, three-stage, and four-stage configurations tailored to meet diverse production needs. Our groundbreaking design ensures excellent compatibility and superior granulation capabilities. This granulator is especially adept at recycling contaminated waste and generating high-quality scraps. Featuring a high torque gear box, it operates quietly and smoothly, while our unique screw design enhances coordination, dramatically reducing issues related to particle black spots and color variations. Depending on the material's characteristics, the machine is equipped with both a forced feeding system and hydraulic mesh changer to optimize capacity and conserve energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and immaculate solid particles.
Hard Plastic Granulation Line
This innovative Machine Line is engineered to skillfully heat and melt a variety of plastic raw materials. It then employs a high-speed rotating cutter to expertly slice the melted plastic into consistently small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring uniform size and shape of the particles, thereby significantly enhancing the plastic's reprocessing performance.
Our Machine Line is a game-changer in minimizing plastic degradation, producing superior quality particles. It is the ideal assistant for clients recycling PP, PE, and other hard material plastics. Not only is this machine remarkably easy to operate, but it also represents a highly practical granulation recycling model, gaining immense popularity within the PP and PE recycling sectors due to its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly diminishes environmental pollution from plastic waste. This not only protects our precious land and water resources but also ensures a healthier planet for future generations.
Resource Conservation: Through innovative recycling and reusing of plastic products, the demand for virgin plastics is lowered, conserving invaluable non-renewable resources like oil, thus supporting a more sustainable future.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection by implementing a range of supportive policies and regulations. These initiatives encourage the growth and innovation within the plastic recycling industry.
Economic Incentives: In various countries, governmental bodies offer enticing tax incentives and subsidies for plastic recycling firms, fostering industry expansion and sustainability.
3. Market Demand
Enterprise Demand: As the wave of environmental consciousness grows, numerous enterprises are increasingly opting for recycled plastics to lessen their environmental impact.
Consumer Preference: There's a burgeoning market for eco-friendly products, with consumers ready to invest more in items made from recycled materials, emphasizing their commitment to the environment.
4. Technological Progress
Recycling Technology: Advances in recycling technology are revolutionizing the industry, making processes more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: The breakthrough development of novel materials and processes is broadening the application of recycled plastics into diverse fields like construction and textiles, creating new opportunities and markets.
5. Global Trends
International Cooperation: Around the world, environmental organizations and enterprises are forging stronger alliances to collectively drive the progress and enhancement of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their global market integration and usage.
The plastic recycling industry holds vast potential and remarkable benefits. It not only mitigates environmental pollution and conserves resources but also thrives under robust policy backing and escalating market demand. With sustained technological advancements and fortified global partnerships, the industry is poised for a promising and luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the customer's cleanliness requirements for the final material and desired production capacity. We pride ourselves on recommending the most cost-effective granulation line tailored to each customer's budget considerations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Features a straightforward design at a lower cost, ideal for processing straightforward plastics like single-material PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Known for robust mixing capabilities, this is perfect for recycled, mixed, and modified plastics requiring additives (e.g., flame retardants, colorants). It offers superior output and stability.
Triple Screw: Best suited for high-output, high-precision contexts such as high-end engineering plastic granulation. However, it comes with higher costs and more complex maintenance demands.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advised. Conversely, for single materials and constrained budgets, a single screw granulator presents an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With a processing capacity of 50-200 kg/hour, this granulator is perfect for emerging startups or small-scale production operations looking to make a mark in the industry.
Medium-sized granulator: Offering an impressive throughput of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities, providing reliable and efficient processing power.
Large granulator: Capable of handling a capacity above 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system for optimal performance.
Adjustment method: Fine-tune your production capacity effortlessly by modifying the screw speed, feeding speed, or mold aperture to suit your specific manufacturing needs.
Q: Can it tackle high humidity, impurities, or varied plastics, and are preprocessing steps like crushing and cleaning necessary?
A: Certain machines can be equipped with a pre-drying system such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, necessitate additional pre-treatment processes such as centrifugal dehydration.
Q: Is it compatible with various types of melted plastics, and does the equipment require adjustments when switching raw materials?
A: Material flowability increases with a higher melt index; for instance, LDPE with an MI=10 offers easier processing compared to HDPE with an MI=2.
Q: What measures ensure the uniformity, density, and shape of the granulated particles?
A: The consistency of particle uniformity is influenced by screw design, for example, a larger aspect ratio leads to more even plasticization, alongside precise temperature control.
The methodology for particle shape formation is as follows:
Underwater strip cutting: Produces regular particles that meet high-precision demands;
Hot cutting grain: Offers high efficiency in processing, though may result in particles with burrs.
Embrace a Sustainable Future in Plastic Recycling with Us
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