Soft Plastic Granulation Line
Customers have the flexibility to choose from our versatile range of two-stage, three-stage, and four-stage machines to perfectly meet their unique production requirements. Our specialized design ensures seamless compatibility and superior granulation, making our granulators exceptionally well-suited for recycling challenging dirty waste and producing high-quality scraps. Featuring a high-torque gearbox, our machines deliver low-noise, smooth, and efficient operation. The specially engineered screw design enhances coordination, significantly reducing particle black spots and color variance issues. Tailored to the specific characteristics of each material, the equipment is outfitted with a powerful forced feeding system and a hydraulic mesh changer, optimizing capacity and reducing power consumption. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Our Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. This cutting-edge process involves rapid rotation, stirring, and rubbing of the plastic, resulting in consistently uniform particle size and shape, thereby enhancing the plastic's reprocessing performance and quality.
The Machine Line significantly aids in minimizing plastic degradation while producing superior quality particles. It's an indispensable tool for clients aiming to efficiently recycle PP, PE, and other hard material plastics. Furthermore, the machine offers user-friendly operation, establishing itself as a highly practical granulation recycling solution, widely acclaimed in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into a cleaner future by significantly cutting down the pollution caused by plastic waste. Our recycling efforts are pivotal in preserving our precious land and water resources.
Resource Conservation: Embrace sustainability! By recycling plastics, we not only diminish the need for new plastics but also conserve invaluable non-renewable resources, like oil, for future generations.
2. Policy support
Government Promotion: Around the globe, governments have taken an active stance on environmental preservation by rolling out numerous supportive policies and regulations that bolster the plastic recycling industry.
Economic Incentives: In various regions, governments are incentivizing the growth of the recycling sector with tax breaks and subsidies, empowering companies to thrive in this eco-friendly initiative.
3. Market demand
Enterprise Demand: With rising eco-consciousness, many enterprises are turning to recycled plastics to minimize their ecological impact, aligning with global sustainability goals.
Consumer Preference: Today's consumers are eco-warriors, favoring products crafted from recycled materials, and are even willing to spend more to support a sustainable future.
4. Technological progress
Recycling Technology: Witness the evolution! With groundbreaking advancements, recycling processes are now more efficient, cost-effective, and deliver superior quality outputs.
Innovative Applications: The advent of new materials and processes has broadened the horizons for recycled plastics, enabling their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Witness a global movement! Environmental organizations and businesses worldwide are uniting their efforts to propel the plastic recycling industry to new heights.
Standardization: The formulation of international standards paves the way for enhanced quality and widespread use of recycled plastics in the global marketplace.
The plastic recycling industry stands on the cusp of greatness, offering vast potential and unique advantages. It plays a crucial role in curbing pollution and preserving resources, while also gaining momentum from policy initiatives and burgeoning market demand. With ongoing technological innovations and fortified global alliances, the horizon looks exceptionally promising for the plastic recycling industry.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final product and the desired production capacity. We take pride in offering the most efficient granulation line combination tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its simple design and low-cost advantage, it is ideal for processing standard plastics like PP and PE. However, it may struggle with mixed materials or those containing impurities, offering limited processing capacity.
Twin screw: Known for its superior mixing capabilities, this option excels in processing recycled and mixed materials, such as those requiring additives like flame retardants. It promises higher output and stability.
Triple screw: Perfectly suited for scenarios demanding high precision and output, particularly in high-end engineering plastic granulation. Though it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. However, if the material is singular and budget is a concern, a single-screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: 50-200 kg/hour - Ideal for startups or small-scale production, offering a compact yet powerful solution for budding enterprises to kickstart their recycling endeavors.
Medium sized granulator: 200-500 kg/h - A reliable choice for recycling plants and modified plastic facilities, engineered to meet medium-scale demands with precision and efficiency.
Large granulator: above 500 kg/hour - Designed for heavy-duty operations, this machine integrates seamlessly with high-power motors and advanced automation systems, ensuring robust performance at industrial scales.
Adjustment method: Achieve tailored capacity by fine-tuning the screw speed, feeding speed, or mold aperture, giving you complete control over your production process.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Certain models are compatible with a pre-drying system such as a hopper dryer. However, when dealing with high-humidity raw materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with MI=10 is more manageable compared to HDPE with MI=2.
Q: How to control the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio promotes even plasticization, coupled with precise temperature control for consistent results.
The particle shape is determined by the cutting method:
Underwater strip cutting: Delivers regular particles, catering to high-precision requirements in production.
Hot cutting grain: Offers high efficiency, though it may result in the presence of burrs.
Partner with Us for a Sustainable Future in Plastic Recycling - Together, let's lead the way in innovative recycling solutions and eco-friendly practices.
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