Soft Plastic Granulation Line
Customers have the flexibility to choose from two-stage, three-stage, and four-stage machines, tailored to their specific production requirements. This thoughtfully engineered design ensures excellent compatibility and superior granulation. The granulator is especially adept at recycling contaminated waste and generating scraps efficiently. Featuring a high-torque design gearbox, it operates quietly and smoothly. The specialized screw design enhances coordination, resolving issues related to particle black spots and color inconsistencies. To maximize efficiency and conserve energy, it comes equipped with forced feeding and a hydraulic mesh changer, specifically designed to match the material's characteristics. Furthermore, the integration of both vacuum and conventional exhaust systems significantly improves the removal of moisture, exhaust gases, and impurities, ensuring stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
Experience the power of innovation with our Machine Line, designed to expertly heat and melt various plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, perfectly uniform particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, which results in uniform particle size and shape, enhancing the plastic's reprocessing performance for exceptional output.
The Machine Line is a pivotal solution in reducing plastic degradation and producing superior quality particles, making it an indispensable asset for clients engaged in recycling PP, PE, and other hard material plastics. Its ease of operation renders it an exceptionally practical granulation recycling mode, gaining widespread popularity in the niche of PP and PE recycling. It's not just a machine; it's your reliable partner in efficient and eco-friendly plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to drastically cut down on the environmental pollution caused by plastic waste. This innovative approach minimizes the damage inflicted on our precious land and water resources.
Resource conservation: Recycling and reusing plastic products significantly diminish the demand for virgin plastics. This proactive measure conserves non-renewable resources, such as oil, contributing to a sustainable future.
2. Policy support
Government promotion: Governments globally are placing increased emphasis on environmental protection. New policies and regulations are being rolled out to encourage and bolster the thriving plastic recycling industry.
Economic incentives: In certain nations, governments are stepping up with tax incentives and subsidies to empower plastic recycling firms, driving the industry forward leaps and bounds.
3. Market demand
Enterprise demand: As awareness of environmental preservation grows, more enterprises are opting for recycled plastics to shrink their environmental impact, leading to a greener planet.
Consumer preference: The trend for eco-friendly products is on the rise. Consumers are increasingly willing to pay a premium for items crafted from recycled materials, boosting demand.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology have revolutionized the process, making it more efficient, cost-effective, and superior in quality.
Innovative applications: With the emergence of new materials and processes, recycled plastics find their way into diverse fields, including building materials and textiles, opening doors to novel applications.
5. Global Trends
International Cooperation: Environmental organizations and companies worldwide are intensifying collaborations to collectively propel the advancement of the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics, fostering their circulation and integration in the global market.
The plastic recycling industry stands on the brink of a transformative era. It not only plays a pivotal role in curbing environmental pollution and conserving resources but also benefits from the dual thrust of supportive policies and rising market demand. As technology progresses and global cooperation strengthens, the industry is poised to flourish and illuminate a sustainable future.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and desired production capacity. We offer personalized recommendations for the most effective granulation line combination tailored to your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward structure and economical cost, it's perfect for processing standard plastics like PP and PE new materials. However, it has limited adaptability to mixed or impurity-laden materials and offers restricted processing capacity.
Twin screw: Engineered for strong mixing capabilities, it adeptly handles recycled, mixed materials or modified plastics needing additives like flame retardants or colorants, delivering superior yield and stability.
Triple screw: Ideal for high-output, precision-demanding scenarios such as high-end engineering plastic granulation, though it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with a tight budget, the single screw granulator offers great value.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact and powerful small granulator, designed to effortlessly process 50-200 kg/hour. This model is perfect for startups or small-scale production, providing a seamless entry into the world of recycling.
Discover the versatility of our medium-sized granulator, processing 200-500 kg/h. It is a staple in recycling plants and modified plastic facilities, offering reliable performance and adaptability to meet various needs.
Our large granulator is engineered for efficiency, handling over 500 kg/hour. It is equipped to pair with high-power motors and advanced automation systems, ideal for large-scale operations demanding robust performance.
Adjustment method: Effortlessly tailor the capacity of our machines by adjusting the screw speed, feeding speed, or simply altering the mold aperture. This flexibility ensures optimal performance tailored to your needs.
Q: Can this machine manage high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning required for the materials?
A: Yes, some of our equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, will benefit from additional pre-treatment solutions like centrifugal dehydration.
Q: Does the system accommodate different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The melt index significantly influences material flowability. For instance, LDPE with a melt index of 10 processes with greater ease compared to HDPE with a melt index of 2, highlighting the need for adaptable processing techniques.
Q: What methods are available to control the uniformity, density, and shape of the particles produced?
A: The uniformity of particles is primarily influenced by the screw design; a larger aspect ratio results in more uniform plasticization. Additionally, precise temperature control plays a crucial role in achieving consistency.
The particle shape is determined by the cutting method:
Underwater strip cutting yields regular particles, perfectly suited for high-precision requirements, offering a superior finish.
Hot cutting grain: This method is highly efficient; however, it may produce particles with burrs, suitable for less precision-critical applications.
Partner with Us for a Sustainable Future in Plastic Recycling. Join hands with us and step into a new era of eco-friendly innovations, transforming the landscape of plastic recycling.
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