Soft Plastic Granulation Line: Experience unparalleled efficiency and performance with our Soft Plastic Granulation Line, meticulously designed for optimal plastic recycling needs.
Customers can effortlessly tailor their production process with our adaptable two-stage, three-stage, and four-stage machines. This specialized design ensures exceptional compatibility and superior granulation quality. Particularly adept at recycling contaminated waste and producing high-quality scraps, our granulator boasts a high-torque gearbox for low noise and seamless operation. The innovative screw design enhances coordination, effectively minimizing issues of particle black spots and color variations. Equipped with a material-specific forced feeding and hydraulic mesh changer, it maximizes capacity while optimizing energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and superior solid particle output.
Hard Plastic Granulation Line: Discover the cutting-edge solutions of our Hard Plastic Granulation Line, tailored to meet rigorous demands in plastic regeneration.
This machine line revolutionizes the plastic regeneration process by precisely heating and melting diverse plastic raw materials. Employing a high-speed rotating cutter, it slices the molten plastic into small, uniform particles. Throughout this process, the rapid rotation, stirring, and rubbing of the plastic ensure consistent particle size and shape, significantly enhancing the reprocessing capabilities of the plastic.
The Machine Line significantly reduces plastic degradation while producing superior quality particles, making it an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and highly efficient, this practical granulation recycling mode has gained widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to notably diminish environmental harm caused by plastic waste, preserving our precious land and water resources from damage.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can significantly reduce the demand for virgin plastics and conserve valuable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Governments globally are championing environmental protection, unveiling an array of policies and regulations designed to endorse and bolster the thriving plastic recycling industry.
Economic Incentives: In several nations, governments offer enticing tax breaks and subsidies to recycling firms, further fueling the industry's dynamic growth.
3. Market Demand
Enterprise Demand: With a growing environmental consciousness, more enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: There's a rising demand for eco-friendly products, as consumers are increasingly inclined to pay a premium for items utilizing recycled materials.
4. Technological Progress
Recycling Technology: Advances in recycling technology are making the process more efficient, cost-effective, and producing superior quality outputs.
Innovative Applications: The evolution of new materials and processes opens up exciting new avenues for recycled plastics in diverse fields like construction materials and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are enhancing collaborations to collectively advance the plastic recycling industry.
Standardization: Crafting international standards significantly boosts recycled plastics' quality, facilitating their global market circulation and adoption.
The plastic recycling industry presents vast prospects and profound advantages. It not only combats environmental pollution and conserves resources but also garners support from both policies and market demand. With relentless technological advancements and robust global partnerships, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: This is influenced by the cleanliness level required for the end material and the preferred production capacity. We offer tailored recommendations for the most efficient granulation line combinations, aligning with customer budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward design and is cost-effective, ideal for handling standard plastics like single material PP and PE. However, it struggles with mixed or impurity-laden recycled materials and has limited processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for processing recycled or blend materials like PP and PE, or modified plastics needing additive incorporation. It delivers superior yield and stability.
Triple Screw: Typically utilized where high output and precision are crucial, such as in high-end engineering plastic granulation. It is pricier and requires complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact granulator, designed for the entrepreneurial spirit: it delivers a powerful 50-200 kg/hour output, making it perfect for startups and small-scale production operations. Its efficient size and capacity provide an ideal solution for new businesses seeking to make a substantial impact.
Explore the versatility of our medium-sized granulator, offering a robust throughput of 200-500 kg/hour. This powerhouse is a staple in recycling facilities and modified plastic plants, ensuring reliable performance and adaptability for a variety of production needs.
Discover the capabilities of our large granulator, engineered for substantial operations with an impressive output exceeding 500 kg/hour. This model is designed to integrate seamlessly with high-power motors and sophisticated automation systems, maximizing efficiency and productivity in large-scale environments.
Adjustment method: Effortlessly tailor the capacity of our granulators to meet your specific needs by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture, providing a customized approach to your production requirements.
Q: Can this advanced system efficiently process materials with high humidity, impurities, or mixed plastics? Is there a need for preliminary processing steps such as crushing and cleaning to ensure optimal operation?
A: Our equipment can be seamlessly combined with pre-drying systems like hopper dryers for enhanced efficiency. However, to tackle high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended to ensure flawless performance.
Q: Is this system compatible with various types of melted plastics? When switching between different raw materials, is equipment adjustment necessary to maintain operational effectiveness?
A: Understanding the melt index is crucial: a higher melt index signifies greater material flowability, simplifying the process. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2, illustrating the importance of selecting the right materials for efficient processing.
Q: What techniques are used to ensure consistent particle uniformity, density, and shape throughout the production process?
A: Achieving particle uniformity hinges on the intricate design of the screw, with larger aspect ratios promoting even plasticization. Precise temperature control further enhances consistency, ensuring high-quality output.
The particle shape is expertly determined by the cutting method employed:
Select underwater strip cutting for highly regular particles, ideal for applications with exacting precision requirements.
Opt for hot-cutting grain for high efficiency, acknowledging the possibility of minor burrs in the final product.
Join forces with us in pioneering a sustainable future through innovative plastic recycling solutions and become a leader in environmental responsibility.
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