Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. Designed with precision, these machines promise remarkable compatibility and superior granulation. Ideal for recycling dirty waste and repurposing scraps, this granulator shines. Gear Box: It boasts a high torque design, minimizing noise levels and ensuring seamless operation. The innovative screw design enhances coordination, effectively minimizing particle black spots and color variances. Depending on the material's characteristics, the system is equipped with forced feeding and a hydraulic mesh changer for enhanced capacity and energy savings. Furthermore, both vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, ensuring more stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts various plastic raw materials. Through a high-speed rotating cutter, the melted plastic is transformed into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniform particle size and shape, thus significantly enhancing the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation while producing superior particles. It's a valuable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has garnered immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Delve into the eco-friendly world of plastic recycling, which plays a pivotal role in dramatically minimizing the detrimental impact on our planet. By transforming plastic waste into valuable resources, we preserve the sanctity of our land and water bodies for future generations.
Resource Conservation: Harness the power of recycling to significantly diminish the dependence on virgin plastics. By doing so, we conserve precious non-renewable resources, like oil, ensuring they remain available for crucial future endeavors.
2. Policy Support
Government Promotion: Globally, governments are championing environmental causes with fervor, rolling out a plethora of policies and stringent regulations to foster and fortify the growth of the plastic recycling industry.
Economic Incentives: Forward-thinking governments in various nations are showering plastic recycling companies with tax breaks and subsidies, acting as catalysts for rapid industry growth and development.
3. Market Demand
Enterprise Demand: As environmental consciousness reaches new heights, a growing number of enterprises are pivoting towards recycled plastics, driven by a fierce desire to curtail their environmental impact.
Consumer Preference: With a soaring demand for eco-friendly products, today's discerning consumers are more than willing to invest in items crafted from recycled materials, paving the way for a green revolution.
4. Technological Progress
Recycling Technology: Witness the revolution in plastic recycling technology that is setting new benchmarks in efficiency, cost-effectiveness, and quality, propelling the industry to unprecedented heights.
Innovative Applications: The frontier of recycled plastics is expanding, thanks to groundbreaking materials and processes. From construction to textiles, the possibilities are limitless.
5. Global Trends
International Cooperation: Environmental leaders and corporations worldwide are joining forces, ushering in a new era of collaboration to propel the plastic recycling industry forward with unmatched vigor.
Standardization: The establishment of international standards is a game-changer, elevating the quality of recycled plastics and enhancing their global trade and utility.
With vast prospects and standout advantages, the plastic recycling industry not only champions environmental preservation and resource savings but also thrives under robust policy backing and soaring market demands. As technology leaps forward and global alliances strengthen, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final output and specific production capabilities. Our team offers expert guidance to recommend the most cost-effective granulation line tailored to your budgetary needs.
Q: What distinguishes single, twin, and triple screw granulators? Which is ideal for me?
A:Single Screw: Known for its simplistic design and affordability, it's perfect for basic plastics (like PP, PE). However, its performance dips with mixed or impure recycled materials, and it has limited processing power.
Twin Screw: Boasting superior mixing capabilities, it's ideal for recycled, mixed, or modified plastics requiring additives such as flame retardants or colorants, ensuring excellent yield and consistency.
Triple Screw: Engineered for scenarios demanding high output and precision, especially in high-end engineering plastics. While offering unparalleled performance, it involves a higher initial investment and complex maintenance.
Suggestion: For recycled or mixed modified inputs, a twin-screw granulator is recommended. Conversely, if working with single materials and a tight budget, a single screw granulator is a savvy choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Designed to deliver a production capacity of 50-200 kg/hour, this compact machine is ideal for startups or small-scale production facilities aiming for efficiency and performance.
Medium sized granulator: With a processing capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, offering reliable performance and adaptability to a variety of applications.
Large granulator: Engineered for heavy-duty tasks, this granulator exceeds a capacity of 500 kg/hour. It requires integration with a high-power motor and an advanced automation system to ensure optimal performance and productivity.
Adjustment method: Fine-tune your production with ease—adjust the capacity by modifying the screw speed, feeding speed, or mold aperture to meet specific demands and ensure efficient operation.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-treatment needed, such as crushing or cleaning of materials?
A: Certain equipment integrates a pre-drying system (e.g., a hopper dryer) for convenience; however, raw materials with high humidity levels, like unwashed recycled bottles, necessitate additional pre-treatment steps such as centrifugal dehydration for optimal results.
Q: Does it accommodate different types of melted plastics? Is equipment adjustment required when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability, simplifying processing. For example, LDPE with MI=10 is more manageable compared to HDPE with MI=2, enhancing the versatility of the equipment.
Q: How do you ensure the uniformity, density, and shape of the granulated particles?
A: Achieving uniform particle characteristics relies on sophisticated screw design, such as a larger aspect ratio for more consistent plasticization, and precise temperature control to maximize efficiency.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for high-precision requirements, ensuring consistency and quality.
Hot cutting grain: Offers high efficiency, though particles may exhibit some burrs, suitable for less stringent applications.
Partner with Us for a Sustainable Future in Plastic Recycling: We are committed to leading the charge toward eco-friendly solutions and innovations in the plastic recycling industry.
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