Soft Plastic Granulation Line
Discover the power of choice with our revolutionary granulator, where customization meets performance. Opt for two-stage, three-stage, or even four-stage machines tailored to meet your production needs. Our state-of-the-art design boasts exceptional compatibility and superior granulation capabilities, making it the ideal solution for recycling contaminated waste and transforming scraps into valuable resources. The high-torque, low-noise gearbox ensures smooth, efficient operation, while our innovative screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to the material's characteristics, our system includes forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Experience the advantage of both vacuum and conventional exhaust systems, expertly engineered to eliminate moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Unleash the potential of our advanced Machine Line, ingeniously designed to heat and melt an array of plastic raw materials. Harness the power of our high-speed rotating cutter, which meticulously slices the melted plastic into precise, uniform particles. This cutting-edge process involves rapid rotation, stirring, and rubbing, ensuring the particles are not only uniform in size and shape but also significantly enhance the plastic's reprocessing capabilities, unlocking new levels of efficiency.
Our Machine Line is your ultimate ally in reducing plastic degradation and producing superior particles, making it the preferred choice for clients recycling PP, PE, and other hard material plastics. User-friendly and exceptionally practical, this granulation recycling mode has become a standout favorite in the PP and PE recycling domain, offering seamless operation and unrivaled practicality.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the world of sustainable practices where plastic recycling takes center stage, mitigating the detrimental effects of plastic waste on our planet's precious land and water resources.
Resource Conservation: Embrace the journey of recycling and reusing plastic products, significantly cutting down the need for virgin plastics and conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: As environmental priorities rise globally, governments are actively crafting policies and regulations that champion and bolster the booming plastic recycling sector.
Economic Incentives: Enjoy financial encouragement as select nations offer tax breaks and subsidies to plastic recycling enterprises, propelling industry growth.
3. Market Demand
Enterprise Demand: Witness a shift in corporate consciousness as businesses increasingly opt for recycled plastics to diminish their environmental impact.
Consumer Preference: Relish the surge in eco-friendly product demands, with consumers willingly investing in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Marvel at the continuous evolution of plastic recycling technology, enhancing efficiency, cutting costs, and elevating quality.
Innovative Applications: Discover pioneering materials and processes that broaden the use of recycled plastics across diverse industries like building and textiles.
5. Global Trends
International Cooperation: Join forces with global environmental entities and organizations, fostering cooperative efforts that drive forward the plastic recycling industry.
Standardization: Celebrate the creation of international standards that uplift the quality of recycled plastics, facilitating their widespread adoption in the global marketplace.
The plastic recycling industry boasts vast potential and substantial benefits, serving as a key player in reducing pollution, conserving resources, and thriving under the dual forces of policy backing and market demand. With relentless technological advancements and strengthened global partnerships, the horizon for plastic recycling shines ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing varies with the cleanliness level of the final material and desired production capacity. We specialize in recommending the optimal granulation line tailored to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design, it's cost-effective for processing basic plastics like single-material PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials.
Twin Screw: Boasting robust mixing capabilities, it's ideal for processing recycled and mixed materials or modified plastics needing additives, offering superior yield and stability.
Triple Screw: Best-suited for high-output, high-precision needs in premium engineering plastic granulation; though, it comes with a higher cost and complex maintenance.
Suggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended. For single-materials with budget constraints, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Boasting an output capacity of 50-200 kg/hour, this compact machine is the perfect choice for startups or small-scale production facilities aiming to make a big impact with minimal investment.
Medium sized granulator: With an impressive processing ability of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, ensuring efficient and reliable operation.
Large granulator: Designed for high-demand operations, this powerhouse exceeds 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems to maximize productivity.
Adjustment method: Customize your production with ease—capacity can be fine-tuned by adjusting the screw speed, feeding speed, or mold aperture to suit your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Some equipment can be enhanced with an integrated pre-drying system like a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment processes like centrifugal dehydration for optimal results.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: The melt index plays a critical role in processing. Materials with a higher melt index, such as LDPE with MI=10, exhibit superior flowability compared to HDPE with MI=2, making them more straightforward to process.
Q: How to control the uniformity, density, and shape of particles?
A: Achieving particle uniformity hinges on screw design—opt for a larger aspect ratio for more consistent plasticization. Additionally, precise temperature control is key to maintaining quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: Guarantees regular particles, ideal for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though particles may feature burrs.
Join forces with us and pave the way toward a more sustainable future in plastic recycling. Together, we can make a difference!
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