Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, and four-stage machines tailored to meet your unique production needs. Our meticulously engineered design ensures exceptional compatibility and superior granulation. This state-of-the-art granulator is expertly crafted to efficiently recycle dirty waste and transform scraps into valuable resources. The gear box boasts a high torque design for low noise and seamless operation. With a specially designed screw, we enhance coordination, effectively addressing particle black spots and color disparities. Depending on material characteristics, it features a forced feeding system and hydraulic mesh changer, optimizing capacity while conserving power. Moreover, advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring remarkably stable extrusion and premium solid particle quality.
Hard Plastic Granulation Line
This innovative Machine Line excels in heating and melting a wide array of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully transforms the melted plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which refines the uniformity of particle size and shape, significantly enhancing the reprocessing performance of the plastic.
The Machine Line is engineered to minimize plastic degradation while producing superior quality particles, making it an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an incredibly practical solution for granulation recycling, gaining immense popularity in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The recycling of plastic is a powerful tool in mitigating the ongoing environmental pollution crises, as it substantially diminishes the harmful impacts on both our cherished land and vital water resources.
Resource Conservation: Through the innovative recycling and reuse of plastic products, the global demand for virgin plastics sees a decline, thereby preserving invaluable non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Governments worldwide are taking center stage in the quest for environmental protection by rolling out a suite of policies and regulations designed to catalyze and bolster the plastic recycling industry's growth.
Economic Incentives: In various nations, governments are stepping up with enticing tax benefits and subsidies for plastic recycling enterprises, further fueling the industry's expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness surges, a growing number of enterprises make a deliberate shift to recycled plastics, significantly reducing their ecological footprint.
Consumer Preference: The burgeoning demand for eco-friendly products is evident as consumers willingly invest in products crafted from recycled materials, embracing sustainability with open arms.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the industry by enhancing efficiency, reducing costs, and elevating the quality of the recycling process.
Innovative Applications: The emergence of pioneering materials and processes paves the way for recycled plastics to be utilized across a diverse range of applications, including building materials and textiles.
5. Global Trends
International Cooperation: A global wave of collaboration among environmental organizations and businesses is gaining momentum, collectively propelling the advancement of the plastic recycling sector.
Standardization: The formulation of international standards plays a pivotal role in elevating the quality of recycled plastics, thereby promoting their seamless circulation and widespread use in the global marketplace.
The plastic recycling industry holds enormous potential and offers compelling advantages. It not only combats environmental degradation and conserves precious resources but also enjoys dual momentum from robust policy support and escalating market demand. As technology continues to evolve and global collaboration strengthens, the future of the plastic recycling industry gleams ever brighter.
Q: What is the price of plastic granulation line?
A: Pricing is intricately linked to the desired cleanliness level of the final material and the required production capacity. We are poised to recommend the most efficient granulation line configuration within your budgetary parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and cost-effective design, it excels in processing standard plastics (such as single material PP, PE new materials) but has limitations in handling mixed materials or recycled materials with impurities, as well as a modest processing capacity.
Twin Screw: Known for its robust mixing capabilities, this granulator is adept at processing recycled materials, mixed materials (like PP, PE combinations), or modified plastics requiring additives like flame retardants or colorants, delivering higher yields and stability.
Triple Screw: Tailored for high-output and high-precision applications, such as high-end engineering plastic granulation, it offers remarkable capabilities but entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. If dealing with single raw materials and budget constraints, a single screw granulator presents an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact and Efficient Granulator: Achieve an impressive throughput of 50-200 kg/hour. Perfectly tailored for startups and small-scale operations, ensuring you get the best performance with minimal investment.
Versatile Medium-Sized Granulator: Delivering a robust performance with a capacity of 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, offering reliable and consistent results.
Powerhouse Large Granulator: Exceeding 500 kg/hour, this granulator is designed for high-demand operations, requiring integration with a high-power motor and an advanced automation system to maximize efficiency.
Adaptable Adjustment Techniques: Fine-tune your production capacity with precision. Adjust the screw speed, feeding speed, or mold aperture to seamlessly accommodate your operational needs.
Q: Can it proficiently handle challenges such as high humidity, impurities, or mixed plastics? Are preprocessing steps like crushing and cleaning necessary?
A: Select models can be seamlessly integrated with a pre-drying solution, such as a hopper dryer. However, for raw materials with significant moisture content, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Is it compatible with various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: A higher melt index indicates superior material flowability, streamlining processing. For instance, LDPE with a melt index (MI) of 10 is notably easier to handle compared to HDPE with an MI of 2.
Q: How can you effectively control and optimize the uniformity, density, and shape of the resulting particles?
A: Particle uniformity is intricately influenced by the screw design. A larger aspect ratio facilitates more uniform plasticization, while precise temperature control ensures consistent results.
Particle shape is expertly determined by the cutting method:
Underwater strip cutting delivers regular particles, making it ideal for applications with high-precision requirements;
Hot cutting grain: Offers high efficiency, though particles may have some burrs.
Join Forces with Us for a Sustainable Revolution in Plastic Recycling
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