Soft Plastic Granulation Line
Customers are offered the flexibility to choose from two-stage, three-stage, and four-stage machines tailored precisely to their production needs. These special designs ensure exceptional compatibility and superior granulation quality. This granulator is exceptionally adept at recycling dirty waste and producing high-quality scraps. Gearbox: Ingeniously designed for high torque, it operates with minimal noise and unparalleled smoothness. The specially engineered screw ensures precise coordination, effectively addressing and reducing issues such as particle black spots and color discrepancies. Tailored to the material's unique characteristics, it features a forced feeding system and a hydraulic mesh changer for enhanced capacity and energy savings. Moreover, the combination of a vacuum and conventional exhaust system proficiently eliminates moisture, exhaust gases, and impurities, guaranteeing an unwaveringly stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which significantly enhances the uniformity in size and shape of the plastic particles, thereby boosting the plastic's reprocessing capabilities.
This Machine Line is instrumental in minimizing plastic degradation while producing higher quality particles, making it an indispensable tool for clients recycling PP, PE, and other hard plastic materials. Moreover, its user-friendly operation constitutes a highly practical granulation recycling model that has garnered substantial popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Exciting Prospects and Unique Advantages of the Plastic Recycling Industry
1. Championing Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to drastically cut down on the environmental pollution caused by plastic waste, safeguarding our precious land and water resources from harm.
Conserving Resources: Dive into the world of recycling and reusing plastic products to significantly reduce the demand for virgin plastics, thereby conserving vital non-renewable resources like oil.
2. Empowering Policy Support
Government Promotion: Governments globally are increasingly prioritizing environmental protection, rolling out numerous policies and regulations to enthusiastically encourage and support the flourishing of the plastic recycling industry.
Economic Incentives: In certain countries, governments provide alluring tax incentives and subsidies to plastic recycling companies, further driving robust industry development.
3. Surging Market Demand
Enterprise Demand: With rising environmental consciousness, a growing number of enterprises are opting to utilize recycled plastics, significantly reducing their environmental footprint.
Consumer Preference: As demand for environmentally friendly products skyrockets, consumers are eager to pay a premium for products crafted with recycled materials.
4. Pioneering Technological Progress
Revolutionizing Recycling Technology: Continuous advancements in plastic recycling technology are making the process more efficient, cost-effective, and result in superior quality outcomes.
Innovative Applications: The evolution of novel materials and processes is expanding the use of recycled plastics across diverse fields, including building materials and textiles.
5. Influential Global Trends
International Cooperation: Global environmental organizations and enterprises are strengthening partnerships to collectively champion the development of the plastic recycling industry.
Standardization: The creation of international standards is enhancing the quality of recycled plastics, fostering their circulation and utilization in the global marketplace.
The plastic recycling industry boasts immense prospects and extraordinary advantages. It not only mitigates environmental pollution and conserves resources but also enjoys dual promotion from supportive policies and surging market demand. With ongoing technological advancements and strengthened global cooperation, the future of the plastic recycling industry is set to shine even brighter.
Q: What is the price of a plastic granulation line?
A: The price is contingent on the customer's required cleanliness level of the final material and their desired production capacity. We can recommend the most effective granulation line combination tailored to their budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which one aligns best with my requirements?
A:Single Screw: Featuring a simple structure, it's cost-effective and perfect for processing ordinary plastics like single material PP, PE new materials. However, it lacks adaptability to mixed or recycled materials with impurities and offers limited processing capacity.
Twin Screw: Excelling in mixing capability, it's ideal for recycled or mixed materials (e.g., PP, PE mixed materials) or modified plastics needing additives like flame retardants, colorants, delivering higher yields and stability.
Triple Screw: This is your go-to for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single materials and budget constraints, a single screw granulator remains a good choice.
Q: What is the production range hourly or daily? Is it adjustable?
A: Compact Granulator: Efficiently processes 50-200 kg/hour, perfect for startups or small-scale production, offering a robust solution to kickstart your recycling journey.
Medium-Sized Granulator: Capable of handling 200-500 kg/hour, these machines are a staple in recycling plants and modified plastic facilities, providing a versatile and reliable option for mid-scale operations.
Large Granulator: Designed for high-demand operations processing above 500 kg/hour, these require integration with high-power motors and sophisticated automation systems for optimal performance.
Adjustment Method: Seamlessly adjust capacity by varying the screw speed, feeding rate, or mold aperture to meet diverse production requirements.
Q: Can the system handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: While some systems incorporate pre-drying technology like hopper dryers, handling high-humidity materials, such as unwashed recycled bottles, necessitates additional steps like centrifugal dehydration for optimal performance.
Q: Is the system adaptable for various melted plastics? Are equipment adjustments required when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with MI=10 processes more easily compared to HDPE with MI=2, influencing equipment adaptability.
Q: What methods are employed to control the uniformity, density, and shape of granulated particles?
A: The uniformity of particles is influenced by the screw design and precision in temperature control, with larger aspect ratios promoting more consistent plasticization.
The cutting method dictates particle shape:
Underwater Strip Cutting: Produces uniformly shaped particles, ideal for applications demanding high precision.
Hot Cutting Granulation: Offers high efficiency but may result in particles with burrs.
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