Soft Plastic Granulation Line
Customers have the versatility to choose between two-stage, three-stage, and four-stage machines tailored to meet specific production demands. Our uniquely engineered design ensures superior compatibility and enhances granulation efficiency. This granulator excels in recycling contaminated waste and producing high-quality scraps. Featuring a high-torque gearbox, it guarantees low noise and seamless operation. The specially crafted screw design ensures optimal coordination, effectively minimizing issues like particle black spots and color discrepancies. For materials with distinct characteristics, it comes equipped with a forced feeding mechanism and a hydraulic mesh changer, enhancing capacity while conserving energy. Additionally, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring more stable extrusion and higher quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, consistent particles. Throughout the cutting process, the plastic is swiftly rotated, stirred, and rubbed, ensuring uniform particle size and shape, thus significantly boosting the plastic's reprocessing capabilities.
This Cutting-Edge Machine Line is pivotal in mitigating plastic degradation and producing superior quality particles, proving to be an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its simplicity in operation and practicality make it a standout granulation recycling solution, garnering widespread popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in the revolutionary transformation of environmental health by significantly curtailing pollution. Recycling plastic is a powerful strategy that minimizes environmental damage and conserves both land and water resources.
Resource Conservation: Embrace sustainability by opting for recycled plastics, thereby reducing the relentless demand for virgin materials. This not only conserves precious non-renewable resources like oil but also supports a greener planet.
2. Policy Support
Government Promotion: Experience a new era where governments globally prioritize environmental sustainability. With an array of supportive regulations and policies, the plastic recycling industry is poised for unprecedented growth.
Economic Incentives: Some governments are offering lucrative tax breaks and subsidies, creating fertile ground for the plastic recycling sector to flourish.
3. Market Demand
Enterprise Demand: Businesses are increasingly embracing recycled plastics, recognizing their role in reducing environmental impact and meeting the rising standards of eco-consciousness.
Consumer Preference: Eco-friendly products are in vogue, with consumers ready to pay a premium for goods crafted from recycled materials, reflecting a growing commitment to sustainable living.
4. Technological Progress
Recycling Technology: Witness the evolution of recycling techniques that are now more efficient and cost-effective, yielding superior quality outputs with each advancement.
Innovative Applications: The frontier of recycled plastics is expanding into diverse domains, including innovative applications in construction, textiles, and more, driven by new material breakthroughs.
5. Global Trends
International Cooperation: Forge powerful alliances as environmental organizations and businesses globally join forces to accelerate the progress of plastic recycling, fostering a collaborative spirit.
Standardization: The establishment of international standards is pivotal in enhancing the quality and global marketability of recycled plastics, facilitating their widespread adoption.
The plastic recycling industry is poised on the brink of a transformative era, offering unparalleled benefits such as reduced pollution, resource conservation, and buoyant market dynamics. Supported by progressive policies and technological advancements, and bolstered by global collaboration, the industry is set to shine brighter than ever.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the customer's required material cleanliness and production capacity. We are committed to tailoring the most cost-effective and efficient granulation line to fit your budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which suits my requirements best?
A:Single Screw: With its straightforward design and economical cost, it is ideal for processing simple, new materials like PP and PE. Its limitations appear with mixed or impure recycled materials.
Twin Screw: Offers superior mixing capabilities, apt for recycled or mixed material processing, and excels with additive-laden modified plastics. It provides elevated yield and stability.
Triple Screw: Reserved for demanding precision and high-output tasks, particularly in high-end engineering plastic granulation. Despite its cost and maintenance demands, it delivers exceptional results.
Suggestion: For recycled or mixed-modified materials, the twin-screw granulator is recommended. A single screw version is ideal for single material processing with budget constraints.
Q: What is the production capacity range per hour or day? Is it adjustable?
A: Small Granulator: Delivers between 50-200 kg/hour, making it perfect for startups or small-scale production initiatives.
Medium-Sized Granulator: Catering to recycling plants and modified plastic plants, this granulator offers an impressive capacity of 200-500 kg/h, allowing for efficient and streamlined plastic processing.
Large Granulator: With a robust processing ability exceeding 500 kg/hour, this granulator is designed for heavy-duty operations, integrating seamlessly with high-power motors and sophisticated automation systems for peak performance.
Adjustment Method: Achieve precise capacity control through advanced adjustments in screw speed, feeding rate, and mold aperture, ensuring optimal customization and efficiency in every operation.
Q: Can the system handle challenges like high humidity, impurities, or mixed plastics? Is pre-processing (such as crushing and cleaning) necessary for materials?
A: Some equipment integrates seamlessly with a pre-drying system, such as a hopper dryer. However, for materials with high humidity, like unwashed recycled bottles, additional pre-treatment processes, like centrifugal dehydration, are needed for optimal results.
Q: Does the equipment accommodate various types of melted plastics? Are adjustments necessary when transitioning between different raw materials?
A: Materials with a higher melt index offer enhanced flowability. For instance, LDPE with an MI of 10 is more readily processed compared to HDPE with an MI of 2, showcasing the equipment's adaptability.
Q: How is the uniformity, density, and shape of the particles controlled effectively?
A: Particle uniformity is a testament to the superior screw design. Utilizing a larger aspect ratio and achieving precise temperature control ensures consistent plasticization and uniformity in particle production.
The shape of the particles is expertly determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, perfectly suited for high-precision applications, ensuring quality and consistency.
Hot Cutting Grain: Known for its efficiency, albeit sometimes with burrs, offering a balance of speed and performance.
Join Forces with Us for a Sustainable Future in Plastic Recycling: Let's revolutionize the industry together with innovative solutions and environmentally-friendly practices.
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