Soft Plastic Granulation Line
Customers are empowered to select from a variety of configurations—be it a two-stage, three-stage, or even a four-stage machine—tailored precisely to meet specific production demands. Our ingeniously crafted design assures an unparalleled level of compatibility and optimizes the granulation process. This exceptional granulator is expertly engineered to recycle even the dirtiest waste and produce high-quality scraps. Revel in the advanced gear box offering a high torque design, complemented by low noise and the smoothest operation imaginable. The special screw design enhances coordination, effectively addressing issues related to particle black spots and color discrepancies. To match the unique characteristics of various materials, the machine is equipped with a forced feeding system and a state-of-the-art hydraulic mesh changer, boosting capacity while conserving power. Further, the dual-action vacuum and conventional exhaust systems proficiently expel moisture, gases, and impurities, ensuring consistently stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line ingeniously heats and melts a spectrum of plastic raw materials. With precision and finesse, a high-speed rotating cutter meticulously dices the molten plastic into small, uniform particles. Throughout this transformative process, the plastic is vigorously rotated, stirred, and meticulously rubbed, achieving a remarkably uniform size and shape. This not only enhances the aesthetic consistency but also significantly boosts the reprocessing performance of the plastic, setting a new benchmark in granulation technology.
The Machine Line is your premier partner in reducing plastic degradation while producing superior quality particles. It's an indispensable asset for clients engaged in Recycling PP, PE, and other robust plastic materials. Its user-friendly operation makes it an exceedingly practical solution, heralded as the go-to granulation recycling mode. Its popularity continues to soar in the PP and PE recycling industry, thanks to its efficiency and effectiveness in transforming plastic waste into valuable resources.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into the world of plastic recycling, where the magic of transformation significantly cuts down environmental pollution. Witness how recycling curtails damage to our precious land and water resources, creating a cleaner tomorrow.
Resource Conservation: Embrace sustainability by recycling and reusing plastic products, which significantly lessens the need for new plastics. This process helps in preserving non-renewable resources like oil, championing a more sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental conservation, unveiling a wave of policies and regulations that actively encourage and bolster the thriving plastic recycling industry.
Economic Incentives: In select countries, governments amplify industry growth by offering tax breaks and subsidies to recycling companies, fostering an environment of innovation and expansion.
3. Market Demand
Enterprise Demand: As the call for environmental responsibility echoes, enterprises are increasingly opting for recycled plastics, aligning their operations with eco-friendly practices to reduce their environmental impact.
Consumer Preference: A surge in demand for green products has emerged, with consumers ready to invest more in items crafted from recycled materials, setting a new standard for sustainability.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology, where advancements streamline the process, enhancing efficiency, cost-effectiveness, and quality of output.
Innovative Applications: The birth of new materials and processes opens doors for recycled plastics to penetrate diverse fields like construction and textiles, expanding their utility and market reach.
5. Global Trends
International Cooperation: A global synergy is forming as environmental organizations and businesses unite, driving forward the collective development of the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their seamless integration and circulation in the global marketplace.
The plastic recycling industry holds vast potential and numerous advantages, offering solutions to mitigate pollution, conserve resources, and thrive under both policy support and market demand. With ongoing technological strides and strengthened global partnerships, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: The price is influenced by the cleanliness level of the final material desired and the needed production capacity. We expertly recommend the most efficient granulation line tailored to your budget, ensuring optimal performance and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it excels in processing standard plastics like single material PP and PE. However, it shows limited adaptability to mixed or impure recycled materials, with a restricted processing capacity.
Twin Screw: Renowned for its robust mixing ability, it is ideal for recycled, mixed materials or modified plastics requiring additives like colorants or flame retardants. It offers superior yield and stability in operations.
Triple Screw: Perfect for high-output, precision-demanding scenarios, such as high-end engineering plastic granulation. It is cost-intensive and involves intricate maintenance.
Suggestion: Opt for a twin-screw granulator when dealing with recycled or mixed modified raw materials. For single materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Achieve seamless production with our compact granulator, offering a capacity of 50-200 kg/hour, perfect for startups or small-scale operations seeking efficiency and quality.
Medium Sized Granulator: Optimize your recycling processes with our versatile unit, processing 200-500 kg/hour, ideal for recycling plants or modified plastic facilities aiming to enhance throughput.
Large Granulator: For those with extensive requirements, our large granulator stands ready, processing over 500 kg/hour, necessitating integration with high-power motors and sophisticated automation systems for unparalleled performance.
Adjustment Method: Tailor your production capacity effortlessly through precise control of screw speed, feed rate, or mold aperture, ensuring adaptability and precision in your operations.
Q: Can this equipment efficiently process materials with high humidity, impurities, or mixed plastics? Is preliminary processing, such as crushing and cleaning, required for the materials?
A: While some machines can incorporate a pre-drying system like a hopper dryer, raw materials with significant moisture content (such as unwashed recycled bottles) necessitate additional pre-treatment, including centrifugal dehydration, to ensure optimal results.
Q: Is the system compatible with various types of melted plastics, and does it require adjustment when changing raw material types?
A: Material flowability is influenced by the melt index; a higher index signifies easier processing. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2.
Q: What methods are employed to ensure consistent uniformity, optimal density, and the desired shape of particles during production?
A: Uniformity in particles is achieved through meticulous screw design, such as adopting a larger aspect ratio for enhanced plasticization, combined with precise temperature control.
The method of particle shape formation is as follows:
Underwater Strip Cutting: This method produces regular particles, ideal for applications demanding high precision and accuracy.
Hot Cutting Grain: Offers high efficiency, though particles may exhibit minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in pioneering eco-friendly solutions and advancing the recycling industry with innovative technology and commitment to sustainability.
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