Soft Plastic Granulation Line
Discover unparalleled flexibility with our Compact Granulator Machine, designed to revolutionize your PP PE film processing. Customers can tailor their experience by selecting from two-stage, three-stage, or four-stage machines to perfectly align with their production needs. Our cutting-edge design ensures remarkable compatibility for optimal granulation. This granulator excels at recycling even the dirtiest waste, transforming it into pristine scraps. Experience the pinnacle of performance with a high-torque gear box that promises low noise and smooth, seamless operation. Our innovative screw design enhances coordination, effectively minimizing particle discoloration and black spots. Tailored to the unique characteristics of your materials, the machine is equipped with a forced feeding system and a hydraulic mesh changer for superior capacity and energy efficiency. The integrated vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
Unleash the power of precision with our Machine Line, specifically engineered to elevate the processing of a wide array of plastic raw materials. This advanced system meticulously heats and melts the plastics before employing a high-speed rotating cutter to skillfully slice the molten material into small, uniform particles. Throughout this dynamic cutting process, the plastic is vigorously rotated, stirred, and rubbed, resulting in remarkably consistent size and shape. This enhancement significantly boosts the reprocessing performance of the plastic, setting new standards in granulation excellence.
Empower your recycling efforts with our Machine Line, designed to minimize plastic degradation while producing superior particles. It's the ultimate partner for recycling PP, PE, and other hard materials, offering unmatched practicality and ease of operation. This highly efficient granulation recycling mode has become a sought-after choice in the PP and PE recycling sector, garnering widespread acclaim for its reliability and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling not only significantly diminishes environmental pollution caused by plastic waste but also plays a vital role in minimizing damage to precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can substantially decrease the demand for virgin plastics, thereby conserving invaluable non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Around the globe, governments are becoming more attuned to the importance of environmental protection, implementing a plethora of policies and regulations to foster and support the burgeoning plastic recycling industry.
Economic Incentives: In numerous countries, governmental bodies are offering tax incentives and subsidies to plastic recycling companies, providing a further boost to the industry's growth and development.
3. Market Demand
Enterprise Demand: With heightened environmental consciousness, a growing number of enterprises are opting for recycled plastics to significantly lower their environmental impact.
Consumer Preference: There is a rising demand for eco-friendly products, with consumers showing a willingness to pay a premium for items made from recycled materials.
4. Technological Progress
Recycling Technology: The ongoing advancements in plastic recycling technology are enhancing the process, making it more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: The emergence of novel materials and processes is expanding the application of recycled plastics into diverse fields, ranging from building materials to textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are intensifying their collaborative efforts to jointly accelerate the growth of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, thereby facilitating their circulation and utilization in the global market.
The plastic recycling industry holds immense potential and remarkable advantages, not only in mitigating environmental pollution and conserving resources but also benefitting from strong policy support and market demand. Coupled with continuous technological advancements and enhanced global collaboration, the industry is poised for a promising future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the desired cleanliness of the final material and the required production capacity. We can recommend the most cost-effective granulation line combination tailored to the customer's budget and specifications.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for processing standard plastics (such as single material PP, PE new materials). However, its adaptability to mixed or recycled materials with impurities is limited, and it has restricted processing capacity.
Twin Screw: Possessing robust mixing capabilities, it's suitable for recycled materials, mixed plastics (like PP, PE combinations), or modified plastics requiring additives (such as flame retardants, colorants), offering enhanced output and stability.
Triple Screw: Commonly employed in high-output and precision-demand scenarios (like high-end engineering plastic granulation). While it delivers superior performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single materials and budget constraints, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Offers a production capacity of 50-200 kg per hour, ideal for startups or small-scale production ventures.
Medium-Sized Granulator: Unleash the potential of your recycling or modified plastic plant with our medium-sized granulator, boasting a robust processing capacity of 200-500 kg/h. This versatile machine is a staple in facilities looking to enhance operational efficiency.
Large Granulator: Elevate your production capabilities with our powerhouse large granulator, designed for processing over 500 kg/hour. This formidable machine pairs seamlessly with high-power motors and cutting-edge automation systems to meet the demands of large-scale operations.
Adjustment Method: Tailor the granulation process effortlessly by adjusting the screw speed, feeding speed, or mold aperture. These features provide you with the flexibility to optimize capacity according to specific needs, ensuring precision and efficiency.
Q: Can the machine effectively handle high humidity, impurities, or mixed plastics without compromising performance? Is pre-processing such as crushing and cleaning required for raw materials?
A: Our advanced equipment can be seamlessly integrated with a pre-drying system like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment steps like centrifugal dehydration to ensure optimal performance.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments needed when changing raw materials to maintain efficiency?
A: Plastics with a higher melt index exhibit superior flowability, making them simpler to process. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, ensuring adaptability to different material requirements.
Q: What methods are employed to control the uniformity, density, and shape of the granulated particles?
A: Achieving uniform particles is contingent on meticulous screw design and precise temperature control. A larger aspect ratio in screw design leads to more consistent plasticization, ensuring particle uniformity.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for applications with high-precision requirements;
Hot Cutting Grain: Offers high efficiency with the potential for burrs, suitable for various industrial needs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join hands with us to revolutionize the plastic recycling industry and pave the way for a greener, more sustainable future.
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