Marvel at the Soft Plastic Granulation Line
Embark on a journey with our cutting-edge granulation solutions where versatility meets precision. Tailoring to your specific needs, our machines offer two-stage, three-stage, and even four-stage options, each designed to elevate your production capabilities. Revel in the harmony of our special design that promises unparalleled compatibility and superior granulation outcomes. Especially adept at recycling even the most contaminated waste and turning scraps into treasure, our granulator stands as a beacon of innovation. Equipped with a high-torque gearbox, it ensures whisper-quiet operations and seamless functionality. Our uniquely crafted screw design addresses issues of particle black spots and color discrepancies, ensuring your output is flawless. Tailored to material characteristics, the machine comes with forced feeding and a hydraulic mesh changer, optimizing capacity while minimizing energy consumption. Experience enhanced efficiency with our vacuum and conventional exhaust systems that expertly eliminate moisture, exhaust gases, and impurities, resulting in consistently stable extrusion and top-notch solid particles.
Marvel at the Hard Plastic Granulation Line
Transform your plastic recycling process with our state-of-the-art Machine Line. It expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to transform molten plastic into small, uniform particles. This precision cutting process involves a symphony of rapid rotation, stirring, and rubbing, resulting in plastic particles of consistent size and shape. The outcome? Enhanced reprocessing performance and unparalleled uniformity, setting a new standard in plastic particle production.
Discover the ultimate solution in hard plastic recycling with our remarkable Machine Line. Dedicated to reducing plastic degradation and producing superior quality particles, it is an indispensable ally for clients recycling PP, PE, and other tough materials. User-friendly and practical, this granulation recycling mode has captured the hearts of the PP and PE recycling industry. Its ease of operation and unparalleled performance make it the popular choice for enhancing efficiency and output quality in plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we significantly curtail the environmental pollution induced by plastic waste, preserving vital land and water resources from harm.
Resource Conservation: Recycling and reusing plastic products drastically cut down the need for virgin plastics, conserving precious non-renewable resources such as oil.
2. Policy Support
Government Promotion: With a heightened focus on environmental sustainability, governments globally are rolling out policies and regulations to bolster the burgeoning plastic recycling industry.
Economic Incentives: In numerous countries, governments offer tax breaks and subsidies to recycling firms, further accelerating industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, businesses increasingly opt for recycled plastics to diminish their environmental impact.
Consumer Preference: The market is witnessing a surge in demand for eco-friendly products, with consumers willing to invest more in items featuring recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are making the process more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: New materials and processes are unlocking novel applications for recycled plastics across diverse domains, including construction and textiles.
5. Global Trends
International Cooperation: Global environmental bodies and enterprises are forging stronger alliances to collectively advance the plastic recycling sector's development.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their widespread adoption and circulation in the global market.
The plastic recycling industry is poised for a promising future, offering myriad advantages such as reducing pollution and conserving resources. With robust support from policies and market forces, coupled with technological leaps and global collaboration, this industry is on the brink of transformative growth.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent on the desired cleanliness of the final material and requisite production capacity. Based on budgetary constraints, we offer tailored recommendations for the most efficient granulation line configuration.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for ordinary plastic processing (e.g., single material PP, PE new materials), but struggles with mixed or impurity-laden recycled materials, offering limited processing capability.
Twin Screw: Renowned for robust mixing abilities, suitable for recycled and mixed materials (e.g., PP, PE blends) or modified plastics requiring additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Best suited for high-output, high-precision scenarios (e.g., high-end engineering plastic granulation), though it demands significant investment and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended; for single materials on a limited budget, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Capable of 50-200 kg/hour, perfect for startups or small-scale production ventures.
Medium-sized Granulator (Capacity: 200-500 kg/h): An ideal choice for seamlessly operating in recycling or modified plastic plants, offering efficient and effective performance.
Large Granulator (Capacity: Above 500 kg/hour): This powerhouse requires integration with a high-power motor and an advanced automation system, ensuring an extraordinary throughput for large-scale operations.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting screw speed, feeding speed, or mold aperture to suit your specific needs.
Q: Can it handle high levels of humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for the materials?
A: While some equipment can incorporate a pre-drying system, such as a hopper dryer, high-humidity raw materials like unwashed recycled bottles demand additional pre-treatment, like centrifugal dehydration, for optimal results.
Q: Does the equipment accommodate various types of melted plastics? Are adjustments necessary when switching raw materials?
A: The higher the melt index, the greater the material's flowability, making materials like LDPE (MI=10) easier to process than those with a lower melt index, such as HDPE (MI=2).
Q: How can we control the uniformity, density, and shape of the particles during production?
A: Achieving particle uniformity is influenced by the screw design, where a larger aspect ratio ensures more uniform plasticization, coupled with precise temperature control.
The shape of the particles is defined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though some burrs may be present.
Partner with Us: Let's Pioneer a Sustainable Future in Plastic Recycling Together!
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