Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines, carefully tailored to meet specific production needs. These machines, with their unique design, offer exceptional compatibility and superior granulation capabilities. Perfectly engineered for recycling dirty waste and producing scraps, this granulator boasts a high-torque gear box that promises low noise and smooth, seamless operation. An innovative screw design enhances coordination, effectively addressing issues of black spots and color discrepancies in particles. Depending on the material's characteristics, the machine is equipped with a forced feeding system and hydraulic mesh changer, optimizing capacity and reducing power consumption. Furthermore, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly processes various plastic raw materials by heating and melting them, followed by precision cutting with a high-speed rotating cutter, transforming the melted plastic into small, uniform pellets. During cutting, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity in size and shape of the particles, thereby significantly boosting the plastic's reprocessing performance.
This Machine Line is your ideal solution for minimizing plastic degradation and producing high-quality particles. It's an exceptional assistant in recycling PP, PE, and other hard materials. Boasting ease of operation, this practical granulation recycling mode has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling is a powerful tool to combat the environmental pollution caused by plastic waste, effectively minimizing the damage to our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can significantly cut down on the demand for virgin plastics and conserve non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection more than ever, rolling out a host of policies and regulations designed to nurture and support the burgeoning plastic recycling industry.
Economic Incentives: In a bid to propel industry growth further, some countries are offering attractive tax incentives and subsidies to plastic recycling companies.
3. Market Demand
Enterprise Demand: With a heightened awareness surrounding environmental protection, an increasing number of enterprises are opting for recycled plastics, significantly reducing their ecological footprint.
Consumer Preference: The demand for eco-friendly products is on the rise, as consumers are more inclined to pay a premium for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is transforming the recycling process into one that is exceptionally efficient, cost-effective, and yields superior quality results.
Innovative Applications: The emergence of new materials and processes is opening up exciting avenues for the application of recycled plastics across diverse fields, including building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are fostering deeper collaboration to collectively advance the plastic recycling industry's development.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, facilitating their seamless circulation and use in the global market.
The plastic recycling industry is poised for a remarkable future, offering vast prospects and unparalleled advantages. It serves to not only mitigate environmental pollution and conserve resources but also benefits from the dual push of policy support and market demand. As technology marches forward and global cooperation strengthens, the industry is set to embrace an even brighter tomorrow.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the customer's final material cleanliness level and desired production capacity. We offer tailored recommendations for the most effective granulation line combination within the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With a simple structure and low cost, it's ideal for processing ordinary plastics (e.g., single material PP, PE new materials), though less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Boasting robust mixing abilities, it's perfect for processing recycled or mixed materials (e.g., PP, PE mixed materials) or modified plastics needing additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Often employed in high-output, high-precision scenarios (e.g., high-end engineering plastic granulation), but comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single-material raw materials with budget constraints, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for budding entrepreneurs or small-scale operations, our compact granulator effortlessly processes 50-200 kg/hour. Ideal for those taking their first steps in the plastic recycling industry.
Medium-Sized Granulator: A staple in recycling and modified plastic plants, this versatile machine processes 200-500 kg/hour, providing a perfect balance of capacity and efficiency.
Large Granulator: Engineered for industrial scale, this powerhouse processes over 500 kg/hour, demanding integration with high-power motors and sophisticated automation systems for optimal performance.
Adjustment Method: Fine-tune your production with ease! Adjust the screw speed, feeding rate, or mold aperture to seamlessly modify capacity and tailor the granulation process to your needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing or cleaning necessary for materials?
A: Certain models are equipped with a pre-drying system, such as a hopper dryer, to manage humidity. However, materials like unwashed recycled bottles may need additional pre-treatment, such as centrifugal dehydration.
Q: Does it support various molten plastic types? Is equipment adjustment required when switching raw materials?
A: Materials with higher melt indices exhibit superior flowability. For instance, LDPE with a MI=10 is notably easier to process than HDPE with a MI=2, highlighting the importance of material selection.
Q: How can one control the uniformity, density, and shape of granules?
A: Achieve particle uniformity through advanced screw design, where a larger aspect ratio enhances even plasticization, paired with precise temperature control for optimal results.
Particle shape relies on the cutting method:
Underwater Strip Cutting: Produces consistently regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though particles might exhibit burrs, requiring potential post-processing refinement.
Join Us on a Journey to a Greener Tomorrow with Innovative Plastic Recycling Solutions
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