Soft Plastic Granulation Line
Customers are empowered with choice! Select from our two-stage, three-stage, or four-stage machines tailored to your production demands. Our expertly crafted system promises exceptional compatibility and superior granulation results. This granulator is expertly engineered for recycling dirty waste while transforming scraps into valuable assets. Featuring a high-torque gearbox, it ensures ultra-quiet, smooth operations. The innovative screw design optimizes coordination, dramatically reducing particle black spots and color variations. To cater to specific material properties, it boasts a forced feeding mechanism coupled with a hydraulic mesh changer, optimizing capacity and minimizing energy usage. Our cutting-edge vacuum and traditional exhaust systems efficiently eradicate moisture, exhaust gases, and impurities, delivering consistently stable extrusion and flawless solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is engineered to transform various plastic raw materials by heating and melting them, followed by a precise high-speed rotating cutter that slices the molten plastic into refined, uniform particles. Within this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that boast consistent size and shape, thereby significantly enhancing the plastic's reprocessing performance.
This innovative Machine Line is a game-changer for reducing plastic degradation and crafting superior particles. It's an indispensable ally for clients in the recycling of PP, PE, and other hard material plastics. Beyond its top-notch performance, the machine is designed for simplicity, offering a user-friendly operation that stands as a beacon of practicality in the granulation recycling domain. Its popularity is unmatched in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling! By effectively reducing environmental pollution from plastic waste, we safeguard our precious land and water resources, ensuring a sustainable future for generations to come.
Resource Conservation: Recycling and reusing plastic products can significantly diminish the demand for virgin plastics, thus helping preserve non-renewable resources like oil. Embrace recycling for a greener tomorrow!
2. Policy Support
Government Promotion: Governments across the globe are prioritizing environmental protection, rolling out numerous policies and regulations that champion and bolster the plastic recycling industry’s growth.
Economic Incentives: In certain regions, governments offer enticing tax benefits and subsidies to plastic recycling companies, amplifying the industry's development and encouraging sustainable practices.
3. Market Demand
Enterprise Demand: As environmental awareness grows, a rising number of businesses are pivoting towards recycled plastics to minimize their ecological footprint.
Consumer Preference: A surge in demand for eco-friendly products is noticeable, with consumers gladly paying a premium for items crafted from recycled materials. Embrace the green revolution!
4. Technological Progress
Recycling Technology: Technological advancements in plastic recycling have streamlined the process, making it more efficient, cost-effective, and superior in quality than ever before.
Innovative Applications: Cutting-edge materials and processes are paving the way for recycled plastics to be used in diverse sectors, from construction to textiles, expanding their application possibilities.
5. Global Trends
International Cooperation: A global coalition of environmental organizations and enterprises is working hand-in-hand to propel the plastic recycling industry's growth, ensuring a cleaner planet.
Standardization: The development of international standards enhances the quality of recycled plastics and promotes their circulation and utility in the global market, fostering worldwide sustainability.
The plastic recycling industry is paving the way for a sustainable future, offering vast prospects and distinct advantages. By curbing pollution and conserving resources, it thrives under robust policy support and escalating market demand. With relentless technological advancements and intensified global cooperation, the industry's future glows brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price varies based on the required material cleanliness and production capacity. We expertly recommend the optimal granulation line configuration tailored to the customer's needs and budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: Featuring a simple structure and low cost, single screw granulators are best for processing standard plastics (like single-material PP, PE). However, they are less suited for mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: With remarkable mixing capabilities, twin screw granulators excel at processing recycled or mixed materials (such as PP, PE blends) and modified plastics needing additives. They provide higher yield and stability.
Triple Screw: Ideal for high-output and precision-demanding scenarios like high-end engineering plastic granulation. Despite the higher cost and complexity in maintenance, they deliver unparalleled performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single-material and budget-conscious needs, a single screw granulator remains an excellent choice.
Q: What is the range of hourly or daily production? Is it adjustable?
A: Small granulator: Achieve remarkable efficiency with our compact granulator, processing an impressive 50-200 kg per hour. Perfectly tailored for emerging businesses or small-scale production, it’s an ideal choice for those taking their first step into the world of recycling.
Medium sized granulator: Our medium-sized marvel operates between 200-500 kg/h, making it a staple in recycling facilities and modified plastic plants. Experience the perfect blend of power and precision, crafted to elevate your recycling processes.
Large granulator: Designed for industrial giants, our large granulator surpasses 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, meeting the demands of large-scale operations with ease and efficiency.
Adjustment method: Tailor the capacity to your needs by adjusting the screw speed, fine-tuning the feeding speed, or modifying the mold aperture. Our system offers unparalleled flexibility to optimize your production line.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: While some of our equipment seamlessly integrates with pre-drying systems like hopper dryers, high-humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment solutions like centrifugal dehydration to ensure optimal performance.
Q: Does the equipment accommodate varying types of melted plastics? Is adjustment necessary when switching raw materials?
A: A higher melt index indicates stronger material flowability. For instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, allowing for a more versatile and efficient operation.
Q: How is the uniformity, density, and shape of particles managed and controlled?
A: Particle uniformity is largely influenced by the screw design, with a larger aspect ratio contributing to more consistent plasticization. Precise temperature control further ensures superior quality.
The particle shape is dictated by the cutting method:
Underwater strip cutting: Produces particles with exceptional regularity, perfectly suited for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though it might result in particles with minor burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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