Soft Plastic Granulation Line
Our cutting-edge Plastic Recycling Granulator offers flexibility with options for two-stage, three-stage, and four-stage configurations tailored to your production needs. Experience unrivaled compatibility and superior granulation with its innovative design, perfect for recycling dirty waste and processing scraps. Gear Box: Enjoy the high-torque design that ensures low noise and smooth operation. The unique screw design enhances coordination, effectively addressing issues like particle black spots and color differences. Depending on the material's characteristics, it features a forced feeding system and a hydraulic mesh changer, maximizing capacity while conserving energy. Additionally, the advanced vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, transforming them through a high-speed rotating cutter into small, uniform particles. As the plastic undergoes rapid rotation, stirring, and friction during cutting, the resulting particles boast improved uniformity in size and shape, enhancing their subsequent reprocessing performance.
Our Machine Line is your ideal partner in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and practical, this granulation recycling solution has gained immense popularity in the PP and PE recycling sector for its ease of operation and remarkable efficiency.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental contamination. By tackling the menace of plastic waste, we shield our precious land and water resources from harm.
Resource Conservation: Through the innovative recycling and reuse of plastics, we can curb the need for virgin plastics and preserve vital, non-renewable resources like oil.
2. Policy support
Government Promotion: Nations globally are prioritizing environmental preservation, rolling out a suite of policies and regulations designed to energize and sustain the burgeoning plastic recycling sector.
Economic Incentives: In a bid to supercharge industry growth, some governments offer enticing tax benefits and financial subsidies to recycling enterprises.
3. Market demand
Enterprise Demand: As eco-consciousness rises, numerous businesses are opting for recycled plastics, thereby diminishing their environmental impact.
Consumer Preference: The call for green products is louder than ever. Consumers are eager to pay a premium for goods crafted from recycled materials, driving the market forward.
4. Technological progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology render the process more efficient, cost-effective, and yield superior quality results.
Innovative Applications: With groundbreaking materials and methods emerging, recycled plastics find new roles, extending their utility to sectors like construction and textiles.
5. Global Trends
International Cooperation: A united front between global environmental organizations and businesses is propelling the plastic recycling industry towards unprecedented growth.
Standardization: The establishment of international standards elevates the quality of recycled plastics, boosting their global circulation and usage.
The plastic recycling industry stands at the cusp of transformative growth, offering immense potential and unparalleled benefits. It not only combats pollution and conserves resources but thrives under robust policy and market support. As technology leaps forward and global alliances solidify, a radiant future beckons for the plastic recycling industry.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and the production capacity. We excel at tailoring the most efficient granulation line, aligned with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Known for simplicity and affordability, it’s adept at handling standard plastics (like single material PP, PE), though it's less suited for mixed or impurity-laden recycled materials, with limited processing capabilities.
Twin Screw: Offers robust mixing capabilities, ideal for recycled or composite materials (such as PP, PE mixtures) and additives-infused modified plastics, ensuring higher yield and steadiness.
Triple Screw: Perfect for high-output and precision-demanding applications (like advanced engineering plastic granulation), but it involves higher costs and intricate maintenance.
Suggestion: Opt for a twin-screw granulator for recycled or mixed-modified materials. A single screw model suits single-material scenarios with budget constraints.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Designed for 50-200 kg/hour throughput, this model is ideal for startups or small-scale production, offering a perfect blend of efficiency and affordability to jumpstart your recycling journey.
Versatile Medium-Sized Granulator: With a capacity range of 200-500 kg/h, this granulator becomes the backbone of any recycling or modified plastic facility, making it indispensable for medium-scale operations.
Powerful Large Granulator: Exceeding capacities of 500 kg/hour, this robust machine requires integration with high-power motors and an advanced automation system, ensuring seamless operation for large-scale production.
Innovative Adjustment Method: Tailor the output to your needs by modifying the screw speed, feeding rate, or mold aperture, achieving optimum capacity adjustment with precision and ease.
Q: Is the granulator capable of handling materials with high humidity, impurities, or mixed plastic types? Is there a need for pre-processing steps such as crushing and cleaning?
A: For certain applications, integrating a pre-drying system like a hopper dryer can be beneficial. However, raw materials with high moisture content, such as unwashed recycled bottles, definitely require additional pre-treatment processes like centrifugal dehydration to ensure optimal performance.
Q: Can the equipment process various types of melted plastics, and is it necessary to make adjustments when switching raw materials?
A: Materials with higher melt indices exhibit greater flowability. For example, LDPE with a Melt Index (MI) of 10 processes more easily compared to HDPE with a MI of 2, highlighting the adaptability of our equipment to different material flow characteristics.
Q: What are the methods to control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is primarily influenced by the screw design—larger aspect ratios lead to more consistent plasticization. Additionally, precision in temperature control plays a crucial role in producing uniform particles.
The granule shape is determined by the innovative cutting method employed:
Underwater Strip Cutting: Produces regular particles, meeting high-precision requirements seamlessly;
Hot Cutting Grain: Offers high efficiency though may result in the presence of burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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