Immerse yourself in the world of innovation with our Soft Plastic Granulation Line, engineered to redefine efficiency and reliability in plastic recycling. Discover seamless production and unmatched quality at every turn.
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. Our ingeniously crafted design ensures outstanding compatibility and superior granulation quality. This exceptional granulator is perfectly designed for recycling contaminated waste and generating scraps. The gearbox boasts a high-torque configuration, ensuring low noise and smooth, uninterrupted operation. With a specialized screw design, we tackle issues of particle black spots and color variation with finesse, thereby enhancing overall product quality. Depending on the material's characteristic, it features a forced feeding system and a hydraulic mesh changer, boosting capacity and optimizing power savings. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, delivering more stable extrusion and superior solid particle output.
Introducing our Hard Plastic Granulation Line, the epitome of cutting-edge technology and efficiency in the recycling industry. Experience unparalleled performance and superior granulation outcomes.
This Machine Line is an innovation powerhouse, meticulously designed to heat, melt, and transform various plastic raw materials. It employs a high-speed rotating cutter to expertly slice the melted plastic into small, consistent particles. In this dynamic cutting process, the plastic undergoes rapid rotation, agitation, and rubbing, resulting in more uniform particle size and shape. This significantly enhances the reprocessing performance, setting new benchmarks in plastic recycling.
Our advanced machine Line is a game-changer, minimizing plastic degradation and yielding superior particle products. It's an invaluable asset for clients recycling PP, PE, and other hard material plastics. With user-friendly operation, it offers a highly practical granulation recycling solution that has gained immense popularity in PP and PE recycling sectors. Experience simplicity and excellence combined.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Turn the tide on plastic waste with effective recycling! Our advanced processes dramatically diminish pollution, safeguarding both terrestrial and aquatic ecosystems.
Resource Conservation: Embrace sustainability by recycling plastics. This practice significantly curtails the demand for virgin materials, conserving precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection, rolling out a spectrum of policies and initiatives to bolster the burgeoning plastic recycling sector.
Economic Incentives: Enticing incentives such as tax breaks and subsidies in select nations empower recycling companies, propelling industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, businesses increasingly opt for recycled plastics, embracing eco-friendly practices that align with their sustainability goals.
Consumer Preference: A new wave of consumer demand favors green products, with discerning buyers willing to invest more in items made from recycled materials.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology, delivering superior efficiency, cost-effectiveness, and unparalleled quality.
Innovative Applications: Discover groundbreaking materials and methods that broaden the horizon for recycled plastics, finding uses in construction, textiles, and beyond.
5. Global Trends
International Cooperation: A global symphony of collaboration is unfolding, with environmental entities and industries uniting to advance the plastic recycling cause.
Standardization: The emergence of international standards elevates recycled plastic quality, enhancing their global trade and application.
The plastic recycling industry boasts expansive prospects and notable advantages. It not only mitigates environmental harm and conserves resources but is also buoyed by policy backing and market demand. As technology continues to innovate and global alliances strengthen, the future of plastic recycling shines brighter than ever before.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the cleanliness of the final material and desired production capacity. We are committed to tailoring the most cost-effective granulation line solution in sync with the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for processing standard plastics like PP and PE. However, it has limitations with mixed or impurity-laden recycled materials, offering modest throughput.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled and mixed materials or plastics needing additives, delivering enhanced yield and stability.
Triple Screw: Ideal for high-output, high-precision needs, such as high-end engineering plastic granulation, though it comes with higher costs and maintenance complexity.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If dealing with single materials on a budget, a single screw granulator is a viable option.
Q: What is the production capacity range per hour or day, and is it adjustable?
A: Small Granulator: Produces 50-200 kg/hour, making it perfect for startups or small-scale operations.
Medium-Sized Granulator: Experience the power of our medium-sized granulator, capable of handling 200-500 kg/h. Perfectly designed for use in recycling plants or for modifying plastic plants, ensuring efficient and reliable performance.
Large Granulator: Step up to our large granulator with a capacity exceeding 500 kg/hour. This powerhouse requires pairing with a high-power motor and an advanced automation system, making it ideal for high-volume operations.
Adjustment Method: Enjoy flexible capacity adjustment through multiple methods-tweak the screw speed, alter the feeding speed, or modify the mold aperture to suit your production needs seamlessly.
Q: Can it tackle high humidity, impurities, or a mix of plastics? Is there a need for preliminary processing, like crushing and cleaning?
A: Yes, certain equipment can be outfitted with a pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, require additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Is it compatible with different types of molten plastics? Is equipment adjustment necessary when switching raw materials?
A: Indeed, the higher the melt index, the more fluid the material becomes. For example, LDPE with a melt index (MI) of 10 is processed more easily than HDPE with an MI of 2. Adjustments may be required to accommodate these differences.
Q: How can we manage the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is significantly influenced by the screw design. For instance, a larger aspect ratio leads to more uniform plasticization. Precise temperature control is also vital to achieve the desired results.
The shape of the particles is defined by the cutting method used:
Underwater Strip Cutting: This method creates regular particles, suitable for applications demanding high precision.
Hot Cutting Grain: While this method is highly efficient, it may produce particles with burrs, which might require additional refinement.
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