Soft Plastic Granulation Line
Unlock a new standard of excellence with our granulation machines, tailored to your production needs with choice of two-stage, three-stage, or four-stage configurations. Expertly crafted, our special design ensures unrivaled compatibility and superior granulation results. Perfectly suited for recycling contaminated waste and producing high-quality scraps, our granulator boasts a high torque, low noise gear box for smooth, seamless operation. The innovative screw design enhances coordination, significantly reducing particle black spots and color inconsistencies. Equipped with forced feeding and a hydraulic mesh changer, it optimizes capacity and conserves energy. Our advanced vacuum and conventional exhaust systems efficiently expel moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and superior solid particle production.
Hard Plastic Granulation Line
Transform plastic waste into valuable resources with our advanced Machine Line. It expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to achieve precision cuts into small, uniform particles. This dynamic cutting process ensures rapid rotation, stirring, and rubbing of plastics, resulting in more consistent particle size and shape, thereby enhancing the reprocessing performance of the plastic materials.
Elevate your recycling operations with our Machine Line, designed to minimize plastic degradation and produce superior quality particles. Ideal for recycling PP, PE, and other hard plastic materials, this machine is a trusted ally in your recycling endeavors. Its user-friendly operation makes it a practical choice for granulation recycling, earning widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly curtails the environmental impact caused by discarded plastics, safeguarding our precious land and water resources from further harm.
Resource Conservation: Through the effective recycling and reuse of plastic products, we can lessen the reliance on virgin plastics and preserve invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Around the globe, governments are prioritizing environmental stewardship, rolling out numerous policies and regulations that actively encourage and support the plastic recycling industry's growth.
Economic Incentives: In various countries, tax incentives and subsidies are extended to plastic recycling companies, stimulating further development within the industry.
3. Market Demand
Enterprise Demand: As global consciousness about environmental protection rises, more enterprises are opting for recycled plastics to minimize their ecological footprint.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers willing to invest in premium goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: The continuous advancement of plastic recycling technology is enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Breakthroughs in new materials and processes are expanding the use of recycled plastics across diverse fields, including building materials and textiles.
5. Global Trends
International Cooperation: Environmental entities and enterprises worldwide are forging stronger partnerships to propel the plastic recycling industry's advancement.
Standardization: The establishment of international standards elevates the quality of recycled plastics, fostering their circulation and application in the global market.
The plastic recycling industry is poised for a future brimming with opportunity, offering significant advantages such as pollution reduction and resource conservation. With robust policy support and a surging market demand, coupled with ongoing technological advancements and heightened global cooperation, the industry is on the brink of a remarkable evolution.
Q: What is the price of a plastic granulation line?
A: Pricing varies according to the desired cleanliness level of the final material and the production capacity requirements. We are adept at recommending the most efficient granulation line combination tailored to the customer's budgetary considerations.
Q: What differentiates single screw, twin-screw, and triple screw granulators, and which one best aligns with my needs?
A:Single Screw: Boasts a straightforward structure with low costs, ideal for ordinary plastics (e.g., single material PP, PE new materials), though it exhibits limited adaptability to mixed materials or impurities-laden recycled materials, with a constrained processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for recycled and mixed materials (e.g., PP, PE mixed materials) or modified plastics needing additives (such as flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Typically utilized in high-output and precision-demanding scenarios (e.g., high-end engineering plastic granulation), although it entails higher costs and more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with budget constraints, a single screw granulator is a commendable choice.
Q: What is the production range per hour or day, and can it be adjusted?
A: Small Granulator: With a production capability ranging from 50 to 200 kg/hour, this compact marvel is an ideal choice for startups or small-scale operations seeking efficiency without compromise.
Medium-Sized Granulator: Delivering a robust output of 200 to 500 kg/hour, this versatile machine is a staple in recycling plants or facilities focusing on modified plastics, providing reliability and consistent performance.
Large Granulator: Boasting a capacity exceeding 500 kg/hour, this powerhouse demands integration with a high-power motor and sophisticated automation systems, ensuring unmatched productivity for large-scale industrial needs.
Adjustment Method: Tailor your production capacity seamlessly by fine-tuning the screw speed, feeding dynamics, or mold aperture to meet your precise processing requirements.
Q: Can the machine handle high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for materials?
A: Certain models can be equipped with a pre-drying system, like a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment, such as centrifugal dehydration, to ensure optimal results.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2, enhancing ease of processing.
Q: How is the uniformity, density, and shape of the granulated particles controlled?
A: The uniformity of particles hinges on the sophistication of the screw design- a larger aspect ratio often leads to superior plasticization uniformity- coupled with precision in temperature control.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Yields regular particles, perfectly suited for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency but may result in particles with slight burrs.
Join Forces with Us for a Sustainable Future in Plastic Recycling: Embrace the journey towards eco-friendly recycling solutions with our advanced machinery, designed to lead the way in sustainable practices.
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